US2011258943A1PendingUtilityA1

Modular building

Assignee: DE ZEN VICPriority: Apr 21, 2010Filed: Apr 21, 2011Published: Oct 27, 2011
Est. expiryApr 21, 2030(~3.7 yrs left)· nominal 20-yr term from priority
E04B 1/34321E04B 1/6179E04B 7/20E04D 3/40
39
PatentIndex Score
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Cited by
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Claims

Abstract

A roof for a modular building comprises a ridge beam extending along a ridge beam axis. The ridge beam includes, when viewed in cross section, a load bearing central section, and first and second roof panel connectors on opposed first and second sides of the central section. The roof further comprises at least a first and a second roof panel extending transversely to the ridge beam axis and downwardly and outwardly from the ridge beam. Each roof panel comprises an inner end portion and an outer end portion. The inner end portion of the first roof panel is engaged by the first roof panel connector, and the inner end portion of the second roof panel is engaged by the second roof panel connector. The roof further comprises a first tie for the outer end portion of the first roof panel, and a second tie for the outer end portion of the second roof panel. Each tie extends parallel to the ridge beam axis and comprises a top portion and a bottom portion. The top portion comprises a roof panel outer end channel in which the outer end of one of the first roof panel and second roof panel is received, and the bottom portion comprises a wall channel in which a wall of the modular building is received.

Claims

exact text as granted — not AI-modified
1 . A roof for a modular building, the roof comprising;
 a) a ridge beam extending along a ridge beam axis and comprising, when viewed in cross section, a load bearing central section, and first and second roof panel connectors on opposed first and second sides of the central section;   b) at least a first and a second roof panel extending transversely to the ridge beam axis and downwardly and outwardly from the ridge beam, each roof panel comprising an inner end portion and an outer end portion, the inner end portion of the first roof panel engaged by the first roof panel connector, and the inner end portion of the second roof panel engaged by the second roof panel connector;   c) a first tie for the outer end portion of the first roof panel, and a second tie for the outer end portion of the second roof panel, each tie extending parallel to the ridge beam axis and comprising a top portion and a bottom portion, the top portion comprising a roof panel outer end channel in which the outer end of one of the first roof panel and second roof panel is received, and the bottom portion comprising a wall channel in which a wall of the modular building is received.   
     
     
         2 . The roof of  claim 1 , wherein the inner end portion of the first roof panel is spaced from the first side of the load bearing central section, and the inner end portion of the second roof panel is spaced from the second side of the load bearing central section. 
     
     
         3 . The roof of  claim 1 , wherein the roof panel outer end channel is defined by a tie lower wall, a tie upper wall spaced above the tie lower wall, and a tie end wall extending between the tie lower wall and tie upper wall at an outer end of the top portion. 
     
     
         4 . The roof of  claim 3  further comprising a first panel spacing extending orthogonally between the first side of the central section and the end wall of the first tie, the first roof panel having a first panel length that is less than the first panel spacing. 
     
     
         5 . The roof of  claim 4  further comprising a second panel spacing extending orthogonally between the second side of the central section and the end wall of the second tie, the second roof panel having a second panel length that is less than the second panel spacing. 
     
     
         6 . The roof of  claim 5 , wherein the first panel spacing and second panel spacing are substantially the same. 
     
     
         7 . The roof of  claim 4 , wherein the tie upper wall has a tie upper wall width extending perpendicular to the ridge beam axis, the first panel length is less than the first panel spacing by a distance defining a first insertion gap, and the first insertion gap is greater than the tie upper wall width. 
     
     
         8 . The roof of  claim 1 , wherein the first and second roof panel connectors each comprise a respective connector upper wall extending outwardly and downwardly from the load bearing central section adjacent a top thereof, and a respective connector lower wall extending outwardly and downwardly from the load bearing central section below the connector upper wall, the upper wall and lower wall defining opposed roof panel inner end channels in which the respective inner ends of the first roof panel and second roof panel are received. 
     
     
         9 . The roof of  claim 1 , wherein the load bearing central section is integrally formed with the first and second roof panel connectors. 
     
     
         10 . The roof of  claim 9 , wherein, when viewed in cross section, the load bearing central section defines a cavity, and the cavity is empty. 
     
     
         11 . The roof of  claim 8 , wherein the load bearing central section and the connector upper walls and connector lower walls are integral, unitary portions of a single extruded lineal. 
     
     
         12 . The roof of  claim 1 , wherein the first and second roof panel connectors each comprise a respective connector lower wall extending outwardly and downwardly from the load bearing central section, the lower walls defining respective seating surfaces on which the respective inner ends of the first roof panel and second roof panel rest. 
     
     
         13 . The roof of  claim 12 , wherein the load bearing central section and the connector lower walls are integral, unitary portions of a single extruded lineal. 
     
     
         14 . The roof of  claim 12 , further comprising a cap securable to the ridge beam over the respective inner ends and comprising a first cap wall for covering the first inner end and a second cap wall for covering the second inner end. 
     
     
         15 . A ridge beam for a modular building comprising: an extruded lineal comprising, when viewed in cross section, i) a load bearing central section, and ii) first and second roof panel connectors on opposed first and second sides of the central section, wherein the load bearing central section is integrally formed with the first and second roof panel connectors. 
     
     
         16 . The ridge beam of  claim 15 , wherein each roof panel connector defines a roof panel inner end channel for receiving an inner end of a roof panel of the modular building. 
     
     
         17 . The ridge beam of  claim 16 , wherein the first and second roof panel connectors each comprise a connector upper wall extending outwardly and downwardly from the load bearing central section, and a connector lower wall extending outwardly and downwardly from the load bearing central section, the upper wall and lower wall of the first roof panel connector defining the channel of the first roof panel connector, and the upper wall and lower wall of the second roof panel connector defining the channel of the second roof panel connector. 
     
     
         18 . The ridge beam of  claim 17 , further comprising a first bracing wall extending between the connector lower wall of the first roof panel connector and the first side of the central section, and a second bracing wall extending between the connector lower wall of the second roof panel connector and the second side of the central section. 
     
     
         19 . The ridge beam of  claim 18 , wherein the first and second roof panel connectors each comprise a respective connector lower wall extending outwardly and downwardly from the load bearing central section, the lower walls defining respective seating surfaces on which the respective inner ends of the first roof panel and second roof panel rest. 
     
     
         20 . A kit of parts for a modular building, comprising:
 a) a ridge beam comprising: an extruded lineal comprising, when viewed in cross section, i) a load bearing central section, and ii) first and second roof panel connectors on opposed first and second sides of the central section, wherein the load bearing central section is integrally formed with the first and second roof panel connectors;   b) a tie comprising: an extruded lineal comprising, when viewed in cross section, (i) a top portion comprising a roof panel outer end connection surface for attachment to an outer end portion of a roof panel of the modular building; and (ii) a bottom portion comprising a wall channel for receiving an upper end of a wall of the modular building and attaching the roof panel to the wall; and   c) a plurality of panels each comprising: an extruded lineal extending along an extrusion axis and comprising, when viewed in cross section, i) a front wall, and an opposed rear wall, ii) a first side wall and an opposed second side wall, each side wall extending between the front wall and rear wall, and iii) a first panel connector extending from the first side wall for connecting the panel to a first adjacent panel, and a second panel connector extending from the second side wall for connecting the panel to a second adjacent panel; wherein the panel has a front width and a rear width, each extending perpendicular to the axis, and the front width and rear width are substantially equal and offset from each other in a direction perpendicular to the axis.

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