US2011182765A1PendingUtilityA1

Use of a steel alloy

Assignee: BENTELER AUTOMOBILTECHNIK GMBHPriority: Jan 4, 2010Filed: Dec 29, 2010Published: Jul 28, 2011
Est. expiryJan 4, 2030(~3.4 yrs left)· nominal 20-yr term from priority
C21D 8/02C21D 2211/001C22C 38/04C21D 9/46C22C 38/02C22C 38/14C21D 2211/008C21D 9/0068C21D 1/673
34
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Claims

Abstract

A steel grade for use in a hot forming and press hardening process has the following composition, in weight percent: C 0.15%=C<0.35%, Mn 0.8-2.5%, Si 1.5-2.5%, Cr max. 0.4%, Al max. 0.1%, Ni max. 0.3%, B 0.0008-0.005%, Ti 0.005-0.1%, Nb max. 0.1%, remainder iron and unavoidable impurities as well as a hot formed and press hardened structural part made of this steel grade.

Claims

exact text as granted — not AI-modified
1 .- 8 . (canceled) 
     
     
         9 . A steel alloy for use in a hot forming and press hardening process, said steel alloy comprising in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.15% = C < 0.35% 
                 
                     
                   Mn 
                   0.8-2.5% 
                 
                     
                   Si 
                   1.5-2.5% 
                 
                     
                   Cr 
                   max. 0.4% 
                 
                     
                   Al 
                   max. 0.1% 
                 
                     
                   Ni 
                   max. 0.3% 
                 
                     
                   B 
                   0.0008-0.005% 
                 
                     
                   Ti  
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1%, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities. 
     
     
         10 . The steel alloy of  claim 9 , comprising in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.22-0.25 % 
                 
                     
                   Mn 
                   1.5-1.7% 
                 
                     
                   Si 
                   1.95-2.1% 
                 
                     
                   Cr 
                   max. 0.15% 
                 
                     
                   Al 
                   0.03-0.05% 
                 
                     
                   Ni 
                   max. 0.2 % 
                 
                     
                   B 
                   0.002-0.0035% 
                 
                     
                   P 
                   max. 0.015% 
                 
                     
                   S 
                   max. 0.01%, 
                 
                     
                   Ti 
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1% 
                 
                     
                   N 
                   max. 0.01%, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities. 
     
     
         11 . The steel alloy of  claim 9 , wherein a ratio of Ti to N is 1:3.4 to 5. 
     
     
         12 . The steel alloy of  claim 9 , wherein the steel alloy has a microstructure comprised predominantly of martensite with proportions of residual austenite and bainite. 
     
     
         13 . A hot formed and press hardened structural part made from a steel grade comprising, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.15% = C < 0.35% 
                 
                     
                   Mn 
                   0.8-2.5 % 
                 
                     
                   Si 
                   1.5-2.5 % 
                 
                     
                   Cr 
                   max. 0.4% 
                 
                     
                   Al 
                   max. 0.1% 
                 
                     
                   Ni 
                   max. 0.3% 
                 
                     
                   B 
                   0.0008-0.005% 
                 
                     
                   Ti 
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1 %, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities. 
     
     
         14 . The hot formed and press hardened structural part of  claim 13 , wherein the steel grade is made of a composition, in weight percent of: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.22-0.25% 
                 
                     
                   Mn 
                   1.5-1.7% 
                 
                     
                   Si 
                   1.95-2.1% 
                 
                     
                   Cr 
                   max. 0.15% 
                 
                     
                   Al 
                   0.03-0.05% 
                 
                     
                   Ni 
                   max. 0.2% 
                 
                     
                   B 
                   0.002-0.0035% 
                 
                     
                   P 
                   max. 0.015% 
                 
                     
                   S 
                   max. 0.01%, 
                 
                     
                   Ti 
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1% 
                 
                     
                   N 
                   max. 0.01%, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities 
     
     
         15 . The hot formed and press hardened structural part of  claim 13 , wherein the steel grade has predominantly a martensitic microstructure with proportions of residual austenite and bainite. 
     
     
         16 . The hot formed and press hardened structural part of  claim 13 , for use as a structural and/or safety component. 
     
     
         17 . A method of making a steel alloy, comprising the steps of:
 heating a blank having a steel composition comprising in weight percent:   
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.15% = C < 0.35% 
                 
                     
                   Mn 
                   0.8-2.5% 
                 
                     
                   Si 
                   1.5-2.5% 
                 
                     
                   Cr 
                   max. 0.4% 
                 
                     
                   Al 
                   max. 0.1% 
                 
                     
                   Ni 
                   max. 0.3% 
                 
                     
                   B 
                   0.0008-0.005% 
                 
                     
                   Ti 
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1%, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities, to a temperature above Ac 3 ;
 placing the blank in a force-cooled mold; 
 hot forming and press hardening the blank; and 
 cooling the blank to a temperature below 200° C. 
 
     
     
         18 . The method of  claim 17 , wherein the hot forming and press hardening step is carried out, while the mold is closed. 
     
     
         19 . The method of  claim 17 , wherein the steel composition comprises, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   C 
                   0.22-0.25% 
                 
                     
                   Mn 
                   1.5-1.7% 
                 
                     
                   Si 
                   1.95-2.1% 
                 
                     
                   Cr 
                   max. 0.15% 
                 
                     
                   Al 
                   0.03-0.05% 
                 
                     
                   Ni 
                   max. 0.2% 
                 
                     
                   B 
                   0.002-0.0035% 
                 
                     
                   P 
                   max. 0.015% 
                 
                     
                   S 
                   max. 0.01%, 
                 
                     
                   Ti 
                   0.005-0.1% 
                 
                     
                   Nb 
                   max. 0.1% 
                 
                     
                   N 
                   max. 0.01%, 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
       remainder iron and unavoidable impurities.

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