US2011160414A1PendingUtilityA1

Process for start-up of a polymerisation reaction fluidised bed

Assignee: GONDORF ANDREAS HARALDPriority: Oct 3, 2008Filed: Sep 21, 2009Published: Jun 30, 2011
Est. expiryOct 3, 2028(~2.2 yrs left)· nominal 20-yr term from priority
B01J 8/1809B01J 2208/00646C08F 210/16C08F 2400/02B01J 2208/00716C08F 2/34
45
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Claims

Abstract

The present invention relates to a process for polymerisation, and, in particular, to a process for start-up of a gas phase fluidised bed polymerisation reaction, said reaction comprising polymerisation of one or more monomers using a catalyst in a reactor, and said process comprising: a) providing a start-up bed of particles in the reactor in the presence of the one or more monomers but in the absence of the catalyst, b) introducing catalyst to the reactor to initiate reaction and start-up polymer production, said introduction being designated as time T 0 , c) at a time T i , T i being between 1 and 6 hours after T 0 , the value of X i is less than a threshold value, wherein: X i =Cumulative production in the time period T 0 to T i (Cumulative catalyst injection the time period T 0 to T i *P i C 2= ), P i C 2= being the ethylene partial pressure in the reactor at the time T i , d) subsequently stopping the injection of catalyst, e) taking a corrective action to address the low value of X i .

Claims

exact text as granted — not AI-modified
1 - 6 . (canceled) 
     
     
         7 . A process for start-up of a gas phase fluidised bed polymerisation reaction, said reaction comprising polymerisation of one or more monomers using a catalyst in a reactor, and said process comprising:
 a) providing a start-up bed of particles in the reactor in the presence of the one or more monomers but in the absence of the catalyst,   b) introducing catalyst to the reactor initiate reaction and start-up polymer production, said introduction being designated as time T 0 ,   c) at a time T i , T i  being between 1 and 6 hours after T 0 , the value of X i  is less than a threshold value, wherein:   
       
         
           
             
               
                 
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                             catalyst 
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         P i C 2=  being the ethylene partial pressure in the reactor at the time T i , 
         d) subsequently stopping the injection of catalyst, 
         e) taking a corrective action to address the low value of X i . 
       
     
     
         8 . A process according to  claim 7 , wherein the value of X i  is less than a threshold value related to X tar , wherein X tar =Z tar /(Y tar *P ss C 2= ),
 where   X tar  is the targeted steady state production rate for the particular reaction,   Z tar  is the targeted polymer production rate at steady state,   Y tar  is the targeted catalyst injection rate at steady state, and   P ss C 2=  is the ethylene partial pressure at steady state.   
     
     
         9 . A process according to  claim 8  wherein the threshold value is 50% of X tar . 
     
     
         10 . A process according to  claim 7  wherein the reaction comprises polymerisation of one or more monomers using a metallocene catalyst in a fluidised bed reactor having a diameter of 5 m or greater, and the reaction is stopped if the value of X i  is less than 2/kPa. 
     
     
         11 . A process according to  claim 7  wherein T i , is four hours. 
     
     
         12 . A process according to  claim 7  wherein the reaction is stopped within 3 hours of the time T i .

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