Active material, method of manufacturing active material, and lithium-ion secondary battery

Abstract

The present invention provides an active material which can increase the discharge capacity of a lithium-ion secondary battery as compared with the case using conventional LiMnPO 4 as a positive electrode active material. The active material in accordance with the present invention contains a crystallite of LiMnPO 4 , the crystallite having a size of 20 to 93 nm in a direction perpendicular to a (060) plane thereof.

1 . An active material containing a crystallite of LiMnPO 4 ,
 the crystallite having a size of 20 to 93 nm in a direction perpendicular to a (060) plane thereof.   
     
     
         2 . An active material according to  claim 1 , wherein the crystallite has a size of 75 to 210 nm in a direction perpendicular to a (210) plane thereof. 
     
     
         3 . A lithium-ion secondary battery comprising a positive electrode;
 wherein the positive electrode has a positive current collector and a positive active material layer disposed on the positive current collector;   wherein the positive active material layer contains the active material according to  claim 1 .   
     
     
         4 . A method of manufacturing an active material, the method comprising a hydrothermal synthesis step of irradiating a mixture containing a lithium source, a phosphate source, a manganese source, and water and having a pH of 7 to 9 with an electromagnetic wave, so as to heat the mixture under pressure such that the mixture reaches a crystal growth temperature T of 180° C. or higher. 
     
     
         5 . A method of manufacturing an active material according to  claim 4 , wherein the crystal growth temperature T is 190 to 240° C. in the hydrothermal synthesis step. 
     
     
         6 . A method of manufacturing an active material according to  claim 4 , wherein the mixture is caused to reach the crystal growth temperature T at a heating rate of 5 to 50° C./min in the hydrothermal synthesis step. 
     
     
         7 . A method of manufacturing an active material according to  claim 4 , wherein, after reaching the crystal growth temperature T, the mixture is held at the crystal growth temperature T for 300 min or less by irradiating the mixture with the electromagnetic wave in the hydrothermal synthesis step.