US2010239836A1PendingUtilityA1

Impact-absorbing material

Assignee: NITTO DENKO CORPPriority: Mar 17, 2009Filed: Mar 17, 2010Published: Sep 23, 2010
Est. expiryMar 17, 2029(~2.6 yrs left)· nominal 20-yr term from priority
C08J 9/122C08J 2203/06B65D 65/42C09J 2423/006C08J 2203/08C08L 2203/14C08L 23/12G02F 2201/503C08L 23/16C09J 2433/00Y10T428/249983C08J 2201/03B65D 81/02C08J 2323/12C09J 7/26
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Claims

Abstract

The present invention relates to an impact-absorbing material including a foam having a thickness of from 0.1 to 1.0 mm, an average cell size of from 10 to 65 μm and a density of from 0.01 to 0.20 g/cm 3 and having an impact-absorbing property, as defined in the following expression (1), of from 40 to 90%: Impact-absorbing property (%)=(F 0− F 1 )/F 0 ×100 (1), in which F 0 represents an impact force at the time of making an impactor collide with only a support plate; and F 1 represents an impact force at the time of making an impactor collide with a support plate of a structure composed of the support plate and the impact-absorbing material.

Claims

exact text as granted — not AI-modified
1 . An impact-absorbing material comprising a foam having a thickness of from 0.1 to 1.0 mm, an average cell size of from 10 to 65 μm and a density of from 0.01 to 0.20 g/cm 3  and having an impact-absorbing property, as defined in the following expression (1), of from 40 to 90%:
   Impact-absorbing property(%)=( F 0− F 1)/ F 0×100  (1)
 
 
       wherein F 0  represents an impact force at the time of making an impactor collide with only a support plate; and F 1  represents an impact force at the time of making an impactor collide with a support plate of a structure composed of the support plate and the impact-absorbing material. 
     
     
         2 . The impact-absorbing material according to  claim 1 , having an impact-absorbing characteristic such that, in a falling ball test in which a laminate obtained by laminating a polarizing plate, an LCD panel, a double-coated pressure-sensitive adhesive tape, the impact-absorbing material and a double-coated pressure-sensitive adhesive tape in this order, with the polarizing plate being an upper surface, is used as a module, and after locating an acrylic plate on the upper surface of the module, an operation of freely falling a 0.39 N-steel ball on the acrylic plate from a height of 150 cm is repeated until the LCD panel is broken, the number of repetition measured at the time when the breakage is first generated on the LCD panel is 80 times or more. 
     
     
         3 . The impact-absorbing material according to  claim 1 , having a load against repulsion upon compression to 0.1 mm-thickness of from 0.005 to 0.100 MPa. 
     
     
         4 . The impact-absorbing material according to  claim 1 , having a tensile strength of from 3.0 to 11.0 MPa. 
     
     
         5 . The impact-absorbing material according to  claim 1 , wherein the foam is formed through steps of impregnating a resin composition with a high-pressure inert gas and then reducing the pressure. 
     
     
         6 . The impact-absorbing material according to  claim 1 , wherein the foam is formed through steps of impregnating an unfoamed molded article comprising a resin composition with a high-pressure inert gas and then reducing the pressure. 
     
     
         7 . The impact-absorbing material according to  claim 1 , wherein the foam is formed through steps of impregnating a molten resin composition with an inert gas under pressure and then reducing the pressure and simultaneously molding. 
     
     
         8 . The impact-absorbing material according to  claim 5 , wherein heating is carried out after the pressure reduction or simultaneously with the pressure reduction. 
     
     
         9 . The impact-absorbing material according to  claim 6 , wherein heating is carried out after the pressure reduction or simultaneously with the pressure reduction. 
     
     
         10 . The impact-absorbing material according to  claim 7 , wherein heating is carried out after the pressure reduction or simultaneously with the pressure reduction. 
     
     
         11 . The impact-absorbing material according to  claims 5 , wherein the inert gas is carbon dioxide. 
     
     
         12 . The impact-absorbing material according to  claims 6 , wherein the inert gas is carbon dioxide. 
     
     
         13 . The impact-absorbing material according to  claims 7 , wherein the inert gas is carbon dioxide. 
     
     
         14 . The impact-absorbing material according to  claim 5 , wherein the inert gas is in a supercritical state. 
     
     
         15 . The impact-absorbing material according to  claim 6 , wherein the inert gas is in a supercritical state. 
     
     
         16 . The impact-absorbing material according to  claim 7 , wherein the inert gas is in a supercritical state. 
     
     
         17 . The impact-absorbing material according to  claim 1 , wherein a pressure-sensitive adhesive layer is provided on one surface or both surfaces of the foam. 
     
     
         18 . The impact-absorbing material according to  claim 17 , wherein the pressure-sensitive adhesive layer is formed on the foam through a film layer. 
     
     
         19 . The impact-absorbing material according to  claim 17 , wherein the pressure-sensitive adhesive layer is formed of an acrylic pressure-sensitive adhesive.

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