US2010115995A1PendingUtilityA1

Air separation process using cryogenic distillation

Assignee: BRUDER ANNE-MAIE OLIVIERPriority: Sep 21, 2004Filed: Aug 10, 2005Published: May 13, 2010
Est. expirySep 21, 2024(expired)· nominal 20-yr term from priority
F25J 3/04896F25J 2290/20F25J 3/04412F25J 2290/10F25J 2290/12F25J 3/0489F25J 3/04909
48
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Claims

Abstract

[ 4   Q air π   K  ( P P 0 )  0.35 ]  1 / 2 ( I ) In a process for the separation of air into at least one constituent by cryogenic distillation of air in a system of columns ( 1, 3 ) comprising at least one column ( 1, 3 ) for producing at least gaseous oxygen and/or nitrogen as product, if the operating pressure of the largest-diameter column is P>2 bar abs, then the diameter (in metres) of this column is less than (I), where : Q air is the sum of the flow rates in Sm 3 /h of the air feeding the column system and K is the capacity per unit area of the column and P 0 is equal to 2 bar abs.

Claims

exact text as granted — not AI-modified
1 . Process for the separation of air into at least 5. one constituent by cryogenic distillation of air in a system of columns ( 1 ,  3 ) comprising at least one column ( 1 ,  3 )
 a) for producing at least gaseous oxygen as product, such that the oxygen yield is greater than 90% (preferably 95%) and the oxygen purity is greater than 90 mol % oxygen (preferably 95 mol % oxygen or even 99 mol % oxygen) and/or   b) for producing at least nitrogen such that the nitrogen yield is greater than 85% (preferably greater than 90%) and the nitrogen purity is greater than 99 mol % nitrogen (preferably 99.99 mol % nitrogen or even 99.999 mol % nitrogen)   characterized in that:
 if the operating pressure of the largest-diameter column ( 3 ) is P<2 bar abs, then the diameter (in metres) of this column is less than: 
   
     
       
         
           
             
               ( 
               
                 
                   4 
                    
                   
                     Q 
                     air 
                   
                 
                 
                   π 
                    
                   
                       
                   
                    
                   K 
                 
               
               ) 
             
             
               1 
               / 
               2 
             
           
         
       
       if the operating pressure of the largest-diameter column is P>2 bar abs, then the diameter (in metres) of this column is less than: 
     
     
       
         
           
             
               [ 
               
                 
                   4 
                    
                   
                       
                   
                    
                   
                     Q 
                     air 
                   
                 
                 
                   π 
                    
                   
                       
                   
                    
                   
                     K 
                      
                     
                       ( 
                       
                         P 
                         
                           P 
                           0 
                         
                       
                       ) 
                     
                   
                    
                   0.35 
                 
               
               ] 
             
              
             
               1 
               / 
               2 
             
           
         
       
       where: 
       Q air  is the sum of the flow rates in Sm 3 /h of the air feeding the column system; 
       K is the capacity per unit area of the column and equals at least 21000 Sm 3 /m 2  (preferably at least 23000 Sm 3 /m 2  or even at least 25000 Sm 3 /m 2 ); and 
       P 0  is equal to 2 bar abs. 
     
   
   
       2 . Process according to  claim 1 , in which the largest-diameter column ( 3 ) of the column system contains at least one section ( 2 ) filled with a gas/liquid contactor allowing material exchange between the gaseous phase and the liquid phase such that its effectiveness is defined by a TUH (Transfer Unit Height) of less than 350 mm (preferably less than 300 mm). 
   
   
       3 . Process according to  claim 2 , in which the gas/liquid contactor is composed of cross-corrugated structured packings having a density of less than 500 m 2 /m 3 , preferably less than 400 m 2 /m 3 . 
   
   
       4 . Process according to  claim 1 ,  2  or  3 , in which the column system comprises at least one double column formed by a medium-pressure column ( 3 ) and a low-pressure column ( 1 ), the medium-pressure column being thermally coupled to the low-pressure column, and the low-pressure column constituting the largest-diameter column. 
   
   
       5 . Process according to  claim 4 , producing oxygen in which the ratio of the oxygen produced to the cross section of the low-pressure column is greater than or equal to 150 t/d/m 2 . 
   
   
       6 . Process according to  claim 4  or  5 , in which the ratio of the flow rate of air sent to the column system to the cross section of the low-pressure column is not less than 21000 Sm 3 /h/m 2 , preferably not less than 23000 Sm 3 /h/m 2  and even more preferably not less than 25000 Sm 3 /h/m 2 . 
   
   
       7 . Process according to  claim 4 ,  5  or  6 , in which the ratio of the gaseous air sent to the medium-pressure column ( 1 ) to the cross section of the low-pressure column is not less than 18000 Sm 3 /h/m 2  (preferably not less than 20000 Sm 3 /h/m 2  and even more preferably not less than 22000 Sm 3 /h/m 2 ). 
   
   
       8 . Process according to  claim 7 , in which at least one section ( 2 ) of the medium-pressure column ( 1 ) contains cross-corrugated structured packings with a density not exceeding 500 m 2 /m 3 , or even 400 m 2 /m 3 . 
   
   
       9 . Air separation unit using cryogenic distillation, comprising a column system, the diameter of the largest-diameter column ( 3 ) being between 3 and 6 m, the largest-diameter column containing at least one gas/liquid contactor section ( 2 ) consisting of cross-corrugated structured packings having a density not exceeding 500 m 2 /m 3 , or even 400 m 2 /m 3 .

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