Process for the continuous production of ethanol

Abstract

A process for the production of ethanol utilizes a vacuum process and selectively permeable membranes to increase ethanol production efficiency. Yeast converts sugars to ethanol in an anaerobic condition within process chamber void of oxygen and filled with a Nitrogen gas (N2) or any non-oxygen containing gas. A glucose solution is fed into the process chamber to a yeast solution to ferment. A selectively permeable membrane filters ethanol away from the yeast and out of the process chamber. The removal of ethanol from the process chamber keeps the yeast alive to constantly produce ethanol.

1 . A method of producing ethanol comprising the steps of:
 a) introducing yeast into a process chamber;   b) removing substantially all oxygen from within the process chamber;   c) introducing a glucose solution into the process chamber;   d) generating alcoholic fermentation between the yeast and the glucose solution within the process chamber to produce ethanol; and   e) evacuating the ethanol from the process chamber through a selectively permeable membrane while maintaining the yeast within the process chamber.   
   
   
       2 . The method as recited in  claim 1 , wherein step b comprises removing oxygen from the process chamber with a vacuum. 
   
   
       3 . The method as recited in  claim 1 , wherein step b comprises filling the process chamber with a non-oxygen containing gas. 
   
   
       4 . The method as recited in  claim 3 , wherein the non-oxygen containing gas comprises Nitrogen gas. 
   
   
       5 . The method as recited in  claim 1 , wherein the selectively permeable membrane provides for ethanol to flow therethrough, and prevents the flow of yeast therethrough. 
   
   
       6 . The method as recited in  claim 1 , wherein the selectively permeable membrane provides for the flow of at least some of the glucose solution out of the process chamber. 
   
   
       7 . The method as recited in  claim 1 , including the step of controlling the flow of ethanol through the selectively permeable membrane to maintain a desired concentration of ethanol within the process chamber. 
   
   
       8 . The method as recited in  claim 1 , wherein step c includes controlling the flow of the glucose solution into the process chamber for controlling alcoholic fermentation. 
   
   
       9 . The method as recited in  claim 1 , wherein the selectively permeable membrane includes a plurality of pores. 
   
   
       10 . A method of continuously producing ethanol comprising the steps of:
 a) creating an oxygen free environment within a closed process chamber;   b) supporting an ethanol producing yeast within the closed process chamber;   c) introducing a glucose solution into the process chamber for reaction with the ethanol producing yeast; and   d) removing ethanol produced during fermentation from the process chamber through a selectively permeable membrane to control a concentration of ethanol within the process chamber.   
   
   
       11 . The method as recited in  claim 10 , wherein step a comprises filling the process chamber with a non-oxygen containing gas. 
   
   
       12 . The method as recited in  claim 10 , wherein the non-oxygen containing gas comprises Nitrogen gas. 
   
   
       13 . The method as recited in  claim 10 , wherein step c includes flowing glucose solution into the process chamber, and out of the process chamber through the selectively permeable membrane. 
   
   
       14 . The method as recited in  claim 10 , including the step of maintaining the ethanol producing yeast within the process chamber. 
   
   
       15 . The method as recited in  claim 10 , wherein the concentration of ethanol within the process chamber is controlled such that the concentration of ethanol to the ethanol producing yeast does not exceed 20%. 
   
   
       16 . The method as recited in  claim 10 , wherein the concentration of ethanol within the process chamber is controlled such that the concentration of ethanol does not exceed a concentration determined to denature the ethanol producing yeast.