Additive for Hydrocarbon Fuel and Related Process

Abstract

The present invention relates to the field of fuel additives for hydrocarbon fuels that acts to enhance efficiency and/or reduce pollution. The fuel additive is a phosphorus-containing composition that can be dispersed in hydrocarbon fuels or liquid carriers for combustion with the fuel in a combustion zone.

1 . A fuel additive comprising a phosphorus-containing parent solution and a carrier fluid, the phosphorus-containing parent solution comprising a mixture of salts, the mixture of salts comprising:
 [Y] x H 2 PO 4 ; and   [Y] x+1 HPO 4 , wherein [Y] is a cation, wherein x is an integer, the carrier fluid being operable to maintain the salts within the carrier fluid in at least a partially dispersed state, the fuel additive being operable to enhance combustion when placed into contact with fuel in a combustion zone and combusted, the enhanced combustion being measurable by increased fuel efficiency or decreased pollutant output in an exhaust gas resulting from the combustion of the fuel and the fuel additive, wherein the fuel additive is essentially free of alcohol.   
   
   
       2 . The fuel additive of  claim 1  further comprising [NH 4 ] 2 HPO 4 . 
   
   
       3 . The fuel additive of  claim 2  further comprising NH 4 C 2 H 3 O 2  where C 2 H 3 O 2  is an acetate group. 
   
   
       4 . The fuel additive of  claim 1  wherein the pH of the phosphorus-containing parent solution is between about 6.0 and 8.0. 
   
   
       5 . A process for enhancing fuel performance of a hydrocarbon fuel in a combustion system having a combustion zone comprising the steps of providing the fuel additive of  claim 1  in an amount effective to enhance fuel performance to the combustion zone and combusting the hydrocarbon fuel with the fuel additive. 
   
   
       6 . The process of enhancing fuel performance of  claim 5  wherein the hydrocarbon fuel is a liquid hydrocarbon fuel. 
   
   
       7 . The process of enhancing fuel performance of  claim 5  wherein the hydrocarbon fuel is a solid hydrocarbon fuel. 
   
   
       8 . An enhanced fuel comprising
 a substantial amount of hydrocarbon fuel suitable for combustion, and   an amount of fuel additive of  claim 1  operable to enhance combustion.   
   
   
       9 . The enhanced fuel of  claim 8  wherein phosphorus is present in the hydrocarbon fuel in an amount of between about 1 and 150 ppm by weight. 
   
   
       10 . The enhanced fuel of  claim 8  wherein the amount of fuel additive is the amount operable to reduce emissions upon combustion of the enhanced fuel as compared to the combustion of the hydrocarbon fuel without the fuel additive. 
   
   
       11 . (canceled) 
   
   
       12 . (canceled) 
   
   
       13 . A process for creating a fuel additive for enhancing combustion of a hydrocarbon fuel, the process comprising the steps of:
 Mixing the salts [Y] x H 2 PO 4  and [Y] x+1 HPO 4 , wherein [Y] is a cation, wherein x is an integer, in a solvent to at least partially disperse the salts in the solvent to create a phosphorus-containing parent solution;   Mixing the phosphorus-containing parent solution with a carrier fluid such that the phosphorus-containing parent solution is generally dispersed in the carrier fluid;   Removing a substantial portion of the solvent from the mixture of the phosphorus-containing parent solution with the carrier fluid to create a fuel additive that is operable to enhance combustion when added to a combustion zone in the presence of a hydrocarbon fuel and combusted, wherein the fuel additive is essentially free of alcohol.