Carbon Nanotube Composition, Composite Having a Coated Film Composed of the Same, and Their Production Methods
Abstract
The object of the present invention is to provide a carbon nanotube composition that does not impair the characteristics of the carbon nanotubes itself, allows the carbon nanotubes to be dispersed or solubilized in a solvent, does not cause separation or aggregation of the carbon nanotubes even during long-term storage, has superior electrical conductivity, film formability and moldability, can be easily coated or covered onto a base material, and the resulting coated film has superior moisture resistance, weather resistance and hardness; a composite having a coated film composed thereof; and, their production methods. In order to achieve this object, the present invention provides a carbon nanotube composition that contains a conducting polymer (a) or heterocyclic compound trimer (i), a solvent (b) and carbon nanotubes (c), and may additionally contain a high molecular weight compound (d), a basic compound (e), a surfactant (f), a silane coupling agent (g) and colloidal silica (h) as necessary; a composite having a coated film composed of the composition; and, their production methods.
Claims
exact text as granted — not AI-modified1 . A carbon nanotube composition that contains a conducting polymer (a), a solvent (b) and carbon nanotubes (c).
2 . A carbon nanotube composition that contains a heterocyclic compound trimer (i), a solvent (b) and carbon nanotubes (c).
3 . A carbon nanotube composition according to claim 1 , wherein the carbon nanotube composition additionally contains a high molecular weight compound (d).
4 . A carbon nanotube composition according to claim 1 , wherein the carbon nanotube composition additionally contains a basic compound (e).
5 . A carbon nanotube composition according to claim 1 , wherein the carbon nanotube composition additionally contains a surfactant (f).
6 . (canceled)
7 . A carbon nanotube composition according to claim 1 , wherein the carbon nanotube composition additionally contains a colloidal silica (h).
8 . A carbon nanotube composition according to claim 1 , wherein the conducting polymer (a) is a water soluble conducting polymer.
9 . A carbon nanotube composition according to claim 8 , wherein the water soluble conducting polymer has at least one of a sulfonic acid group and a carboxyl group.
10 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is a water soluble conducting polymer that contains 20 to 100% of at least one type of the repeating units selected from the following formulas (2) to (10) relative to the total number of repeating units throughout the entire polymer:
wherein in the formula (2) R 1 and R 2 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 3 , —OCOR 35 , —NO 2 , —COOH, R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 1 and R 2 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH;
wherein in the formula (3) R 3 and R 4 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, —R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 3 and R 4 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH;
wherein in the formula (4) R 5 to R 8 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 5 to R 8 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH;
wherein in the formula (5) R 9 to R 13 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 9 to R 13 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH;
wherein in the formula (6) R 14 is selected from the group consisting of —SO 3 − , —SO 3 H, —R 42 SO 3 − , —R 42 SO 3 H, —COOH and —R 42 COOH, where R 42 represents an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms;
wherein in the formula (7) R 52 to R 57 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, at least one of R 52 to R 57 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH, Ht represents a heteroatom group selected from the group consisting of NR 82 , S, O, Se and Te, where R 82 represents hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, or a substituted or non-substituted aryl group having 1 to 24 carbon atoms, the hydrocarbon chains of R 52 to R 57 mutually bond at arbitrary locations and may form a bivalent chain that forms at least one cyclic structure of saturated or unsaturated hydrocarbons of a 3 to 7-member ring together with the carbon atoms substituted by the groups, the cyclic bonded chain formed in this manner may contain a carbonyl ether, ester, amide, sulfide, sulfinyl, sulfonyl or imino bond at arbitrary locations, and n represents the number of condensed rings sandwiched between a hetero ring and a benzene ring having substituents R 53 to R 56 , and is 0 or an integer of 1 to 3;
wherein in the formula (8) R 58 to R 66 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, —R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, at least one of R 58 to R 66 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH, and n represents the number of condensed rings sandwiched between a benzene ring having substituents R 58 and R 59 and a benzene ring having substituents R 61 to R 64 , and is 0 or an integer of 1 to 3;
wherein in the formula (9) R 67 to R 76 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, at least one of R 67 to R 76 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH, and n represents the number of condensed rings sandwiched between a benzene ring having substituents R 67 to R 69 and a benzoquinone ring, and is 0 or an integer of 1 to 3; and,
wherein in the formula (10) R 77 to R 81 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group or alkylene, arylene having 1 to 24 carbon atoms or an aralkylene group having 1 to 24 carbon atoms, at least one of R 77 to R 81 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH, Xa − is at least one type of anion selected from the group of anions having a valence of 1 to 3 consisting of a chlorine ion, bromine ion, iodine ion, fluorine ion, nitrate ion, sulfate ion, hydrogensulfate ion, phosphate ion, borofluoride ion, perchlorate ion, thiocyanate ion, acetate ion, propionate ion, methane sulfonate ion, p-toluene sulfonate ion, trifluoroacetate ion and trifluoromethane sulfonate ion, a represents the ion valence of X and is an integer of 1 to 3, and p represents the doping ratio and has a value of 0.001 to 1.
11 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is a water soluble conducting polymer that contains 20 to 100% of the repeating unit represented by the following formula (11) relative to the total number of repeating units throughout the entire polymer:
wherein in the formula (1) y represents an arbitrary number such that 0<y<1, R 15 to R 32 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 35 , —OR 35 , —OCOR 35 , —NO 2 , —COOH, —R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 15 to R 32 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH.
12 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is represented by the following formula (12):
wherein in the formula (12) R 33 represents one group selected from the group consisting of a sulfonic acid group, carboxyl group, their alkaline metal salts, ammonium salts and substituted ammonium salts, R 34 represents one group selected from the group consisting of a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, sec-butyl group, tert-butyl group, dodecyl group, tetracosyl group, methoxy group, ethoxy group, n-propoxy group, iso-butoxy group, sec-butoxy group, tert-butoxy group, heptoxy group, hexoxy group, octoxy group, dodecoxy group, tetracoxy group, fluoro group, chloro group and bromo group, X represents an arbitrary number such that 0<X<1, and n represents the degree of polymerization and has a value of 3 or more.
13 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is a water soluble conducting polymer obtained by polymerizing at least one of type of acidic group-substituted aniline represented by the following formula (13), its alkaline metal salt, ammonium salt and substituted ammonium salt, with an oxidizing agent in a solution containing a basic compound:
wherein in the formula (13) R 36 to R 41 are respectively and independently selected from the group consisting of H, —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —OCH 3 , —CH 3 , —C 2 H 5 , —F, —Cl, —Br, —I, —N(R 35 ) 2 , —NHCOR 35 , —OH, —O − , —SR 3 , —OR 3 , —OCOR 35 , —NO 2 , —COOH, —R 35 COOH, —COOR 35 , —COR 35 , —CHO and —CN, where R 35 represents an alkyl, aryl or aralkyl group having 1 to 24 carbon atoms or an alkylene, arylene or aralkylene group having 1 to 24 carbon atoms, and at least one of R 36 to R 41 is a group selected from the group consisting of —SO 3 − , —SO 3 H, —R 35 SO 3 − , —R 35 SO 3 H, —COOH and —R 35 COOH.
14 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is a water soluble conducting polymer obtained by polymerizing at least one type of alkoxy group-substituted aminobenzene sulfonic acid, its alkaline metal salt, ammonium salt and substituted ammonium salt, with an oxidizing agent in a solution containing a basic compound.
15 . A carbon nanotube composition according to claim 9 , wherein the water soluble conducting polymer having at least one of a sulfonic acid group and a carboxyl group is polyethylene dioxythiophene polystyrene sulfate.
16 . A carbon nanotube composition according to claim 2 , wherein the composition contains a heterocyclic compound trimer (i) that is a heterocyclic compound trimer represented by the following formula (16):
wherein in the formula (16) R 101 to R 112 are substituents respectively and independently selected from the group consisting of hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, a linear or branched alkoxy group having 1 to 24 carbon atoms, linear or branched acyl group having 2 to 24 carbon atoms, aldehyde group, carboxyl group, linear or branched carboxylic ester group having 2 to 24 carbon atoms, sulfonic acid group, linear or branched sulfonic ester group having 1 to 24 carbon atoms, cyano group, hydroxyl group, nitro group, amino group, amido group, dicyanovinyl group, alkyl (linear or branched alkyl group having 1 to 8 carbon atoms) oxycarbonylcyanovinyl group, nitrophenylcyanovinyl group and halogen group;
Ht represents a heteroatom group selected from the group consisting of NR 154 , S, O, Se and Te, and R 154 represents a substituent selected from the group consisting of hydrogen and a linear or branched alkyl group having 1 to 24 carbon atoms;
X a− represents at least one type of anion selected from the group consisting of anions having a valence of 1 to 3 consisting of a chlorine ion, bromine ion, iodine ion, fluorine ion, nitrate ion, sulfate ion, hydrogensulfate ion, phosphate ion, borofluoride ion, perchlorate ion, thiocyanate ion, acetate ion, propionate ion, methane sulfonate ion, p-toluene sulfonate ion, trifluoroacetate ion and trifluoromethane sulfonate ion; a represents the ion valence of X and is an integer of 1 to 3; and, m represents the doping ratio and has a value of 0 to 3.0.
17 . A carbon nanotube composition according to claim 2 , wherein the composition contains a heterocyclic compound trimer (i) that is a heterocyclic compound trimer represented by the following general formula (17):
wherein in the formula (17) R 113 to R 124 represent substituents respectively and independently selected from the group consisting of hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, linear or branched alkoxy group having 1 to 24 carbon atoms, linear or branched acyl group having 2 to 24 carbon atoms, aldehyde group, carboxyl group, linear or branched carboxylic ester group having 2 to 24 carbon atoms, sulfonic acid group, linear or branched sulfonic ester group having 1 to 24 carbon atoms, cyano group, hydroxyl group, nitro group, amino group, amido group, dicyanovinyl group, alkyl (linear or branched alkyl group having 1 to 8 carbon atoms) oxycarbonylcyanovinyl group, nitrophenylcyanovinyl group and halogen group; at least one of R 113 to R 124 is a cyano group, nitro group, amide group, halogen group, sulfonic acid group, and carboxyl group;
Ht represents a heteroatom group selected from the group consisting of NR 154 , S, O, Se and Te, and R 154 represents a substituent selected from the group consisting of hydrogen and a linear or branched alkyl group having 1 to 24 carbon atoms;
X a− represents at least one type of anion selected from the group consisting of anions having a valence of 1 to 3 consisting of a chlorine ion, bromine ion, iodine ion, fluorine ion, nitrate ion, sulfate ion, hydrogen sulfate ion, phosphate ion, borofluoride ion, perchlorate ion, thiocyanate ion, acetate ion, propionate ion, methane sulfonate ion, p-toluene sulfonate ion, trifluoroacetate ion and trifluoromethane sulfonate ion; a represents the ion valence of X and is an integer of 1 to 3; and, m represents the doping ratio and has a value of 0 to 3.0.
18 . A carbon nanotube composition according to claim 2 , wherein the composition contains a heterocyclic compound trimer (i) that is a heterocyclic compound trimer represented by the following general formula (18):
wherein in the formula (18) R 125 to R 136 are substituents respectively and independently selected from the group consisting of hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, linear or branched alkoxy group having 1 to 24 carbon atoms, linear or branched acyl group having 2 to 24 carbon atoms, aldehyde group, carboxylic acid group and its alkaline metal salt, ammonium salt and substituted ammonium salt, linear or branched carboxylic ester group having 2 to 24 carbon atoms, sulfonic acid group and its alkaline metal salt, ammonium salt and substituted ammonium salt, linear or branched sulfonic ester group having 1 to 24 carbon atoms, cyano group, hydroxyl group, nitro group, amino group, amido group, dicyanovinyl group, alkyl (linear or branched alkyl group having 1 to 8 carbon atoms)oxycarbonylcyanovinyl group, nitrophenylcyanovinyl group and halogen group;
X a− represents at least one type of anion selected from the group consisting of anions having a valence of 1 to 3 consisting of a chlorine ion, bromine ion, iodine ion, fluorine ion, nitrate ion, sulfate ion, hydrogen sulfate ion, phosphate ion, borofluoride ion, perchlorate ion, thiocyanate ion, acetate ion, propionate ion, methane sulfonate ion, p-toluene sulfonate ion, trifluoroacetate ion and trifluoromethane sulfonate ion; a represents the ion valence of X and is an integer of 1 to 3; and, m represents the doping ratio and has a value of 0 to 3.0.
19 . A carbon nanotube composition according to claim 2 , wherein the composition contains a heterocyclic compound trimer (i) that is a heterocyclic compound trimer represented by the following general formula (19):
wherein in the formula (19) R 137 to R 148 are substituents respectively and independently selected from the group consisting of hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, linear or branched alkoxy group having 1 to 24 carbon atoms, linear or branched acyl group having 2 to 24 carbon atoms, aldehyde group, carboxyl group, linear or branched carboxylic ester group having 2 to 24 carbon atoms, sulfonic acid group, linear or branched sulfonic ester group having 1 to 24 carbon atoms, cyano group, hydroxyl group, nitro group, amino group, amido group, dicyanovinyl group, alkyl (linear or branched alkyl group having 1 to 8 carbon atoms)oxycarbonylcyanovinyl group, nitrophenylcyanovinyl group and halogen group;
Ht represents a heteroatom group selected from the group consisting of NR 154 , S, O, Se and Te, and R 154 represents a substituent selected from the group consisting of hydrogen and a linear or branched alkyl group having 1 to 24 carbon atoms;
X a− represents at least one type of anion selected from the group consisting of anions having a valence of 1 to 3 consisting of a chlorine ion, bromine ion, iodine ion, fluorine ion, nitrate ion, sulfate ion, hydrogen sulfate ion, phosphate ion, borofluoride ion, perchlorate ion, thiocyanate ion, acetate ion, propionate ion, methane sulfonate ion, p-toluene sulfonate ion, trifluoroacetate ion and trifluoromethane sulfonate ion; a represents the ion valence of X and is an integer of 1 to 3; and, m represents the doping ratio and has a value of 0 to 3.0.
20 . A carbon nanotube composition according to claim 2 , wherein the composition contains a heterocyclic compound trimer (i) that is a heterocyclic compound trimer obtained by reacting at least one type of heterocyclic compound represented by the following general formula (20) in a reaction mixture containing at least one type of oxidizing agent and at least one type of solvent:
wherein in the formula (20) R 150 to R 153 are substituents respectively and independently selected from the group consisting of hydrogen, a linear or branched alkyl group having 1 to 24 carbon atoms, linear or branched alkoxy group having 1 to 24 carbon atoms, linear or branched acyl group having 2 to 24 carbon atoms, aldehyde group, carboxyl group, linear or branched carboxylic ester group having 2 to 24 carbon atoms, sulfonic acid group, linear or branched sulfonic ester group having 1 to 24 carbon atoms, cyano group, hydroxyl group, nitro group, amino group, amido group, dicyanovinyl group, alkyl (linear or branched alkyl group having 1 to 8 carbon atoms)oxycarbonylcyanovinyl group, nitrophenylcyanovinyl group and halogen group; and,
Ht represents a heteroatom group selected from the group consisting of NR 154 , S, O, Se and Te, and R 154 represents a substituent selected from the group consisting of hydrogen and a linear or branched alkyl group having 1 to 24 carbon atoms.
21 . A carbon nanotube composition according to claim 2 , wherein said carbon nanotube composition includes a the heterocyclic compound trimer (i) having a layered structure.
22 . A production method of a carbon nanotube composition comprising: irradiating a carbon nanotube composition according to claim 1 with ultrasonic waves and mixing.
23 . A composite comprising a base material, and a coated film composed of the carbon nanotube composition according to claim 1 on at least one surface of the base material.
24 . A method of producing a composite comprising: coating the carbon nanotube composition according to claim 1 onto at least one surface of a base material, and forming a coated film by allowing the coated carbon nanotube to stand at room temperature or subjecting it to heat treatment.
25 . A production method of a composite according to claim 24 , wherein the heat treatment is carried out within a temperature range of normal temperature to 250° C.Join the waitlist — get patent alerts
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