US2009260124A1PendingUtilityA1

Woven or knitted fabric containing two different types of yarns and clothing containing the fabric

Assignee: TEIJIN FIBERS LTDPriority: Jun 23, 2003Filed: Jun 29, 2009Published: Oct 22, 2009
Est. expiryJun 23, 2023(expired)· nominal 20-yr term from priority
D10B 2501/02Y10T442/3163D10B 2201/24Y10T442/438D02G 3/44D10B 2321/022D02G 3/32D10B 2501/00Y10T442/40D10B 2321/06D10B 2403/0114Y10T442/45D02G 3/28D10B 2403/02Y10T442/3065D10B 2321/10Y10T442/3179D10B 2401/02Y10T442/3154Y10T442/3976D10B 2401/061Y10T442/30D10B 2201/28Y10T442/444Y10T442/313A41B 17/00D10B 2331/04A41B 2400/60D10B 2201/02D04B 1/16D10B 2403/0331Y10T442/3146D04B 21/16Y10T428/2395A41D 31/145D10B 2403/023D10B 2401/046A41D 31/00D03D 15/00D03D 15/283D03D 15/47
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Claims

Abstract

A woven or knitted fabric, formed from two types of yarns different in self-elongating property upon absorbing water and capable of facilitating the air-permeability when wetted with water, is constituted so that a ratio A/B of a mean length A of high water-absorbing, self-elongating yarns ( 1 ) to a mean length B of lower water-absorbing, self-elongating yarns ( 2 ) arranged in the same direction as that of the yarn ( 1 ) property is adjusted to 0.9 or less, the wetted fabric exhibits a change in roughness of 5% or more.

Claims

exact text as granted — not AI-modified
1 . A woven or knitted fabric containing two types of yarns different from each other in a self-elongating property upon absorbing water
 wherein,   
     when a test piece is prepared from the fabric in such a manner that said woven or knitted fabric is stabilized in dimension in an atmosphere having a temperature of 20° C. and a relative humidity of 65% and then cut into pieces of 30 cm long in the warp or wale direction and 30 cm long in the weft or course direction; and yarns ( 1 ) having a high water-absorbing and self-elongating property and yarns ( 2 ) having a low water-absorbing and self-elongating property and respectively contained in the test pieces satisfy the following requirement:
     A/B< 0.9 
 
     wherein A represents a mean length of the yarns ( 1 ) having high water-absorbent and self-elongative property and B represents a mean length of said yarns ( 2 ) having low water-absorbing and self-elongating property, the yarns ( 1 ) and ( 2 ) being arranged in the same direction as each other in the test piece and picked up from the test piece; the length of the respective yarn being measured under a load of 1.76 mN/dtex when the yarn is a non-elastic yarn having an elongation at break of 200% or less or under a load of 0.0088 mN/dtex when the yarn is an elastic yarn having an elongation at break higher than 200%, 
     the woven or knitted fabric having a change in roughness of at least 5%; determined in such a manner that a plurality of test pieces of the woven or knitted fabric are left to stand in the air atmosphere at a temperature of 20° C. at a relative humidity of 65% for 24 hours to prepare a plurality of dry test pieces and, separately, a plurality of other test pieces of the woven or knitted fabric are immersed in water at a temperature of 20° C. for 5 minutes, are taken out from water, and then are sandwiched between a pair of filter papers under the pressure of 490 N/m 2  for one minute to remove water existing in the interstices between fibers in the test pieces to prepare a plurality of wet test pieces, thickness (H 1 ) of convexities and thickness (H 2 ) of concavities formed in the woven or knitted fabric structure of each dry and wetted test pieces are measured, a roughness of each of the dry and wetted test pieces is calculated in accordance with the following equation:
   Roughness (%)=(thickness H1 of convexities)−(thickness H2 of concave portion)/(thickness H2 of concavities)×100 
 
     wherein the thickness H 1  of the convexities is a mean thickness of convexities having an area of 1 mm×1 mm and the thickness H 2  of the concavities is a mean thickness of the concavities having an area of 1 mm×1 mm and located in an approximately center part between two convexities adjacent to the concavities in the warp or course direction thereof, and the change in roughness is calculated in accordance with the following equation:
   Change in roughness=[(roughness of wetted test piece)−(roughness of dry test piece)]/100. 
 
   
   
       2 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1  wherein, when the two types of yarns ( 1 ) and ( 2 ) different in the water-absorbing, self-elongating property are respectively subjected to a measurement of self-elongation upon absorbing water in such a manner that each of the yarns is wound 10 times around a reel for hank having a circumference of 1.125 m long under a load of 0.88 mN/dtex to form a hank; the hank is removed from the reel and left to stand in the air atmosphere having a temperature at 20° C. and a relative humidity at 65% for 24 hours to dry the hank; then the length (Ld, m) of the dry hank is measured under a load of 1.76 mN/dtex when the yarn is a non-elastic yarn having an elongation at break of 200% or less, or under a load of 0.0088 mN/dtex when the yarn is an elastic yarn having an elongation at break higher than 200%; the hank is immersed in water at a temperature at 20° C. for 5 minutes; then the hank is taken out from water; a length (Lw, m) of the wet hank is measured under the same load as described above in response to the elongation at break of the hank; and the self-elongation of each yarn is calculated in accordance with the following equation:
   Self-elongation of yarn (%)=[( Lw−Ld )/( Ld )]×100   one (1) of the two type of yarns is a high water-absorbing, self-elongating yarn having a mean self-elongation of +5% or more and the other (2) is a low water-absorbing, self-elongating yarn having a mean self-elongation lower than +5%.   
   
   
       3 . The woven or knitted fabric containing two different types of yarns as defined by  claim 2 , wherein the difference (E (1) −E (2) ) between the self-elongation (E (1) ) upon absorbing water of the yarn ( 1 ) and the self-elongation (E (2) ) upon absorbing water of the yarn ( 2 ) is in a range of from 5 to 40%. 
   
   
       4 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1 , having a knitted fabric structure, in which the yarns ( 1 ) and ( 2 ) are combined in parallel with each other, and the combined yarns form composite yarn loops in the fabric. 
   
   
       5 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1 , having a woven fabric structure in which the yarns ( 1 ) and ( 2 ) are combined in parallel with each other, and the combined yarns form at least one of warps and wefts of the woven fabric. 
   
   
       6 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1 , wherein composite yarns or paralleled yarns formed from the two types of yarns ( 1 ) and ( 2 ), and the yarn ( 2 ) are arranged alternately with every at least one yarn in at least one direction selected from the warp and weft directions of the woven fabric structure or in at least one direction selected from the wale and course directions in the knitted fabric structure. 
   
   
       7 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1 , wherein at least one of the yarns ( 1 ) is combined with at least one of the yarns ( 2 ) to form a composite yarn. 
   
   
       8 . The woven or knitted fabric containing two different types of yarns as defined by  claim 1 , wherein fibers, from which the yarn ( 1 ) having a high water-absorbing and self-elongating property is constituted, are selected from polyetherester fibers formed from polyetherester elastomer comprising hard segments comprising polybutylene terephthalate blocks and soft segments comprising polyoxyethylene glycol blocks. 
   
   
       9 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1 , wherein fibers from which the yarn ( 2 ) having a low water-absorbing and self-elongating property is constituted, are selected from polyester fibers. 
   
   
       10 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1  wherein, when the fabric is subjected to a measurement of change in opening area of the fabric in such a manner that a plurality of test pieces of the woven or knitted fabric are left to stand in the air atmosphere having a temperature at 20° C. and a relative humidity at 65% for 24 hours to prepare a plurality of dry test pieces and, separately, a plurality of other test pieces of said woven or knitted fabric are immersed in water at a temperature at 20° C. for 5 minutes, then taken out from water, and sandwiched between a pair of filter papers under the pressure of 490 N/m 2  for one minute to remove water existing in the interstices between fibers in the test pieces to prepare a plurality of wet test pieces, surfaces of each of the dry and wet test pieces are observed by an optical microscope at a magnification of 20 and the opening areas of the dry and wetted test pieces are calculated in accordance with the following equation:
   Opening area (%)=[(total area of openings between yarns)/(observed area)]×100   then, a mean value of the measured opening areas of each of the dry and wetted test pieces are calculated and a change between the mean opening area of the wetted test pieces and the mean opening area of the dry test pieces was calculated in accordance with the following equation:
   Change in opening area (%)=[(mean opening area of wetted test pieces)−(mean opening area of dry test pieces)]/(mean opening area of dry test pieces)×100, 
   the resultant change in the opening area is at least 10%.   
   
   
       11 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1  wherein, when a plurality of test pieces of the woven or knitted fabric are left to stand in the air atmosphere having a temperature of 20° C. and a relative humidity of 65% for 24 hours to prepare a plurality of dry test pieces and, separately, a plurality of other test pieces of the woven or knitted fabric are immersed in water at a temperature of 20° C. for 5 minutes, taken out from water, and sandwiched between a pair of filter papers under the pressure of 490 N/m 2  for one minute to remove water existing in the interstices between fibers in the test piece to prepare a plurality of wet test pieces, air-permeabilities of the dry and wetted test pieces are measured in accordance with JIS L 1096-1998, 6.27.1, Method A (Frazir type method), and a mean air-permeability of the dry test pieces and a mean air-permeability of the wet test pieces are calculated from the measurement data, and the change in air-permeability is calculated in accordance to the following equation:
   Change in air-permeability=[(mean air-permeability of wetted test pieces)−(mean air-permeability of dry test pieces)]/(mean air-permeability of dry test pieces)×100,   the resultant change in air-permeability is 30% or more.   
   
   
       12 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1 , having a woven fabric structure in which structure a group (W (1) ) consisting of a plurality of warp yarns, each formed solely from the yarns ( 2 ) having a low water-absorbing, self-elongating property and a group (W (1+2) ) consisting of a plurality of warp yarns, each formed of a composite yarn or a paralleled yarn formed from the yarns ( 1 ) having a high water-absorbing, self-elongating property and the yarns ( 2 ) having a low water-absorbing, self-elongating property, are alternately arranged with each other and the warp yarn groups intersect a group (F (1) ) consisting of a plurality of weft yarns, each formed solely from the yarns ( 2 ) having a low water-absorbing, self-elongating property, and a group (F (1+2) ) consisting of a plurality of weft yarns, each formed from composite yarns formed from the yarns ( 1 ) having a high water-absorbing, self-elongating property and the yarns ( 2 ) having a low water-absorbing, self-elongating property, whereby a plurality of regions having a high water-absorbing and self-elongating property and formed by the intersection of the warp group (W (1+2) ) and the weft group (F (1+2) ), are arranged with spaces from each other both in the warp and weft directions, in the form of islands in sea. 
   
   
       13 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1 , having a double knitted structure comprising a cylinder side knitted layer and a dial side knitted layer tucked from either one of said layers to the other, wherein the cylinder side knitted layer is formed from the yarns ( 2 ) having a low water-absorbing, self-elongating property, and in the dial side knitted layer, regions composed solely of the yarns ( 2 ) having a low water-absorbing, self-elongating property and regions composed of composite yarns, each formed of the yarn ( 1 ) having a high water-absorbing, self-elongating property and the said yarn ( 2 ) having a low water-absorbing, self-elongating property, are arranged alternately with each other in the course direction and/or the wale direction. 
   
   
       14 . A woven or knitted fabric, containing two different types of yarns as defined by  claim 1 , having a triply knitted structure comprising a cylinder side knitted layer, a dial side knitted layer and an intermediate knitted layer disposed between the above-mentioned two layers; in every adjacent two layers of the three knitted layers, either one of the two layers being tucked from the other, wherein the intermediate knitted layer is formed solely of the yarns ( 2 ) having a low water-absorbing, self-elongating property, and in each of said dial side and cylinder side knitted layers, regions composed solely of the yarns ( 2 ) having a low water-absorbing, self-elongating property and regions composed of composite yarns, each formed of the yarn ( 1 ) having a high water-absorbing, self-elongating property and the yarn ( 2 ) having a low water-absorbing, self-elongating property, are alternately arranged with each other in the course direction and/or the wale direction. 
   
   
       15 . A woven or knitted fabric containing two different types of yarns as defined by  claim 1 , having a knitted fabric structure formed from of the two types of yarns ( 1 ) and ( 2 ), wherein the knitted fabric structure has a yarn density satisfying the following equation:
     Co×We≧ 2,000   
     wherein Co represents the number of courses per 2.54 cm in the transverse direction of said knitted fabric, and We represent the number of wales per 2.54 cm in the longitudinal direction of said knitted fabric. 
   
   
       16 . A woven or knitted fabric, containing two different yarns as defined by  claim 1 , wherein one surface of said woven or knitted fabric is raised by the raising treatment. 
   
   
       17 . A woven or knitted fabric, containing two different types of yarns as defined by  claim 1 , having an air-permeability of 50 ml/cm 2 .sec or less, determined in accordance with JIS L 1096-1998, 6.27.1, Method A (Frazir type method), in the air atmosphere having a temperature of 20° C. and a relative humidity of 65%. 
   
   
       18 . A woven or knitted fabric, containing two different types of yarns as defined by  claim 1 , having a woven fabric structure in which one of warp and weft of the fabric is formed from composite or paralleled yarns, each formed from at least one yarn having a high water-absorbing, self-elongating property and at least one yarn having a low water-absorbing, self-elongating property, and the other one of warp and weft is formed from the yarns having a low water-absorbing, self-elongating property, and further exhibiting a cover factor in a range of from 1,800 to 2,800. 
   
   
       19 . A woven or knitted fabric containing two different types of yarns as defined by  claim 18 , wherein the composite yarn comprises a core portion formed from at least one yarn having a high water-absorbing, self-elongating property and a sheath portion surrounding the core portion and formed from a plurality of yarns having a low water-absorbing, self-elongating property. 
   
   
       20 . Clothing comprising the woven or knitted fabric containing two different types of yarns as defined by  claim 1 , and capable of increasing the air-permeability thereof upon absorbing water. 
   
   
       21 . Clothing as defined by  claim 20 , wherein at least one portion of said clothing selected from an armhole, a side, a bust, a back and a shoulder is formed from the woven or knitted fabric containing two different yarns. 
   
   
       22 . Clothing as defined by  claim 20 , selected from underwear. 
   
   
       23 . Clothing as defined by  claim 20 , selected from sportswear.

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