Method of Servicing a Power Generator

Abstract

A method of servicing a stator frame of a power generator. The method includes removing a first stator core from a main housing of the stator frame, removing a plurality of first dove-tail shaped keybars that extend axially within and are coupled to a main support structure forming part of the main housing, and installing a plurality of second keybars in the main support structure. The second keybars are adapted to support a second stator core. Each of the second keybars has a generally rounded engagement surface and the second stator core includes recesses with shapes corresponding to the generally rounded engagement surfaces of the second keybars such that the second stator core can be securely supported in the main support structure by the second keybars.

1 . A method of servicing a stator frame of a power generator comprising:
 removing a first stator core from a main housing of the stator frame;   removing a plurality of first dove-tail shaped keybars that extend axially within and are coupled to a main support structure forming part of the main housing; and   installing a plurality of second keybars in the main support structure adapted to support a second stator core, each of the second keybars having a generally rounded engagement surface, the second stator core having recesses with shapes corresponding to the generally rounded engagement surfaces of the second keybars such that the second stator core can be securely supported by the main support structure via the second keybars.   
   
   
       2 . The method according to  claim 1 , wherein the main support structure comprises a plurality of stator bore rings and a plurality of frame beams, the second keybars being coupled to the frame beams. 
   
   
       3 . The method according to  claim 2 , wherein said step of installing a plurality of second keybars in the main support structure comprises bolting the second keybars to the frame beams. 
   
   
       4 . The method according to  claim 3 , wherein said step of bolting the second keybars to the frame beams comprises installing bolts into counter-bored holes formed in the second keybars. 
   
   
       5 . The method according to  claim 3 , further comprising installing the second stator core onto the second keybars. 
   
   
       6 . The method according to  claim 5 , wherein said step of installing the bolts into counter-bored holes formed in the second keybars comprises installing the bolts into the counter-bored holes until end portions of the bolts are inserted past a radially inner surface of the second keybars. 
   
   
       7 . The method according to  claim 2 , further comprising servicing the frame beams such that the second stator core can be more easily axially slid onto the second keybars without the second stator core contacting the frame beams. 
   
   
       8 . The method according to  claim 7 , wherein said step of servicing the frame beams comprises removing radially inner corner edges of the frame beams to create a radial clearance for a radial outer edge of the second stator core. 
   
   
       9 . The method according to  claim 8 , wherein a portable milling machine is utilized to remove the radially inner corner edges of the frame beams. 
   
   
       10 . A kit for servicing a stator frame of a power generator, the stator frame having dove-tail keybars installed therein supporting a first stator core within a main support structure of a main housing, said kit comprising:
 a plurality of second keybars each having a generally rounded engagement surface and adapted to replace the dove-tail shaped keybars installed in the main support structure, said second keybars being adapted to support a second stator core in the main support structure, the second stator core having recesses with shapes corresponding to the generally rounded engagement surfaces of the second keybars; and   fasteners to couple said second keybars to the main support structure of the main housing.   
   
   
       11 . The kit according to  claim 10 , wherein the main support structure comprises a plurality of stator bore rings and a plurality of frame beams, said second keybars being coupled to said frame beams with said fasteners. 
   
   
       12 . The kit according to  claim 11 , wherein said fasteners comprise bolts. 
   
   
       13 . The kit according to  claim 12 , wherein said bolts are installed through counter-bored holes in said second keybars. 
   
   
       14 . The kit according to  claim 13 , wherein end portions of said second keybars extend further radially inwardly than a radial end of said bolts. 
   
   
       15 . The kit according to  claim 10 , further comprising a portable milling machine for removing radially inner corner edges of said frame beams to create a radial clearance for a radial outer edge of said second stator core.