US2009218717A1PendingUtilityA1

Building component of recycled material and method for manufacturing such a building component

Assignee: ALBRECHT KARLPriority: Apr 4, 2005Filed: Aug 18, 2005Published: Sep 3, 2009
Est. expiryApr 4, 2025(expired)· nominal 20-yr term from priority
B09B 3/24B29L 2030/00Y02W30/62B29L 2031/10B29B 17/0042E04B 1/30
42
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Claims

Abstract

A building component having a core of recycled material is manufactured according to a method having the following steps: cutting small waste; mixing the small waste particles with a resin; supplying the mixture of small waste particles and resin to a sleeve of set plate material, wherein a hardening agent is added; allowing the mixture in the sleeve to cure; positioning the entirety of the cured mixture and the sleeve in a closed vacuum mould in which set plate material is arranged; filling the mould with a filler; allowing the material in the mould to cure; and releasing the building component thus obtained from the mould. The building component thus obtained has many advantages. In particular, this component is indestructible, durable, strong and lightweight. Moreover, application thereof contributes to a reduction of the mountain of waste and an increased safety.

Claims

exact text as granted — not AI-modified
1 . Method for manufacturing a building component, comprising:
 cutting small waste;   mixing the small waste particles with a resin;   supplying the mixture of small waste particles and resin to a sleeve of set plate material, wherein a hardening agent is added;   allowing the mixture in the sleeve to cure;   positioning the entirety of the cured mixture and the sleeve in a closed vacuum mould in which set plate material is arranged;   filling the mould with a filler;   allowing the material in the mould to cure; and   releasing the building component thus obtained from the mould.   
     
     
         2 . Method according to  claim 1 , wherein brick grit and/or cement grit is added to the filler. 
     
     
         3 . Building component, comprising an internal, closed space, which is filled with waste material. 
     
     
         4 . Method according to  claim 1 , wherein the small waste comprises worn-out tires. 
     
     
         5 . Method according to  claim 1 , wherein the small waste comprises scrapped plastic products. 
     
     
         6 . Method according to  claim 1 , wherein the small waste comprises obsolete garden furniture. 
     
     
         7 . Method according to  claim 1 , wherein the small waste comprises collected litter. 
     
     
         8 . Method according to  claim 1 , wherein the small waste comprises packing material. 
     
     
         9 . Method according to  claim 1 , wherein the small waste comprises polyester waste. 
     
     
         10 . Method according to  claim 1 , wherein the resin is polyester resin. 
     
     
         11 . Method according to  claim 1 , wherein the resin is epoxy resin. 
     
     
         12 . Method according to  claim 1 , wherein the filler comprises polyester resin. 
     
     
         13 . Method according to  claim 1 , wherein the filler comprises epoxy resin. 
     
     
         14 . Method according to  claim 1 , wherein the filler comprises quartz powder. 
     
     
         15 . Building component made by the method of  claim 1 .

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