Method For Setting Nonpositive Deflection, Maximum Meshable Tooth Profile In Flat Wave Gear Device
Abstract
In a flat wave gear device, there is determined a rack-approximated movement locus Lc 1 of a flexible externally toothed gear with respect to an S-side rigid internally toothed gear accompanying rotation of a wave generator, ρ OPT is a minimum value of the radius of curvature of the movement locus Lc 1 , and is determined from an evolute e of the movement locus Lc 1 . A convex arc having a radius ρ (ρ≦ρ OPT ) is used in a main part of a tooth profile of the flexible externally toothed gear. A parallel curve c that is set apart from a movement locus Lc 2 by the arc radius ρ is used on a main part of a tooth profile to be generated on the S-side rigid internally toothed gear. The movement locus Lc 2 accounts for the actual number of teeth, and is obtained from a center A of a convex arc of the flexible externally toothed gear being drawn with respect to the rigid internally toothed gear. In a flat wave gear device that is provided with a flexible externally toothed gear having a non-positive deflection (κ≦ 1 ) tooth profile, a tooth depth of the flexible externally toothed gear can be increased, whereby ratcheting torque is increased and meshing can occur continuously over an entire range of a movement locus; and a load capacity of the flat wave gear device is increased.
Claims
exact text as granted — not AI-modified1 . A method for setting a tooth profile in a flat wave gear device that has a D-side and an S-side rigid internally toothed gears disposed in parallel in a coaxial state with each other, an annular flexible externally toothed gear disposed in a coaxial state within the D-side and the S-side rigid internally toothed gears, and a wave generator for causing a cross-section of the flexible externally toothed gear given perpendicularly with respect to an axis thereof to flex elliptically and the resulting shape to rotate, the number of teeth on the D-side rigid internally toothed gear being the same as the number of teeth on the flexible externally toothed gear, and the number of teeth on the S-side rigid internally toothed gear having 2n more teeth (n being a positive integer) than the number of teeth on the flexible externally toothed gear, wherein the method is comprising:
using both the flexible externally toothed gear and the S-side rigid internally toothed gear as spur gears of module m; setting κmn (κ≦1) and −κmn as a degree of radial flexing on, respectively, a major and minor axis of an elliptically shaped rim neutral line of the flexible externally toothed gear (a line passing through the center part along a thickness direction of a tooth root rim when the flexible externally toothed gear is deformed into an elliptical shape) in the cross-section of the flexible externally toothed gear given perpendicularly with respect to the axis; determining a rack-approximated movement locus of the flexible externally toothed gear with respect to the S-side rigid internally toothed gear accompanying rotation of the wave generator; taking ρ OPT as a minimum value of a radius of curvature of the movement locus; and using a convex arc having a radius ρ (ρ≦ρ OPT ) on a main part of a tooth profile of the flexible externally toothed gear.
2 . The method for setting a tooth profile in a flat wave gear device according to claim 1 , comprising:
setting the radius ρ of the convex arc of the flexible externally toothed gear to be a value within a range of up to 5% of the minimum value ρ OPT .
3 . The method for setting a tooth profile in a flat wave gear device according to claim 1 , comprising:
determining the movement locus using formula (1); determining an evolute of the movement locus using formula (2); and determining the radius of curvature ρ OPT using formula (3), with θ=π n in formula (2).
x
=
0.5
mn
(
θ
-
κ
sin
θ
)
y
=
-
κ
mn
(
1
-
cos
θ
)
(
1
)
x
=
mn
[
0.5
(
θ
-
κ
sin
θ
)
+
2
{
0.25
(
1
-
κ
cos
θ
)
2
+
κ
2
sin
2
θ
}
1.5
κ
(
κ
-
cos
θ
)
cos
{
tan
-
1
0.5
(
1
-
κ
cos
θ
)
κ
sin
θ
}
]
y
=
mn
[
κ
cos
θ
-
1
+
2
{
0.25
(
1
-
κ
cos
θ
)
2
+
κ
2
sin
2
θ
}
1.5
κ
(
κ
-
cos
θ
)
sin
{
tan
-
1
0.5
(
1
-
κ
cos
θ
)
κ
sin
θ
}
]
(
2
)
ρ
OPT
=
0.25
mn
(
1
+
κ
)
2
κ
(
3
)
4 . The method for setting a tooth profile in a flat wave gear device according to claims 1 comprising:
determining a movement locus wherein a center of the convex arc of the flexible externally toothed gear is drawn with respect to the S-side rigid internally toothed gear, with consideration given to the actual number of teeth; determining a parallel curve set apart from the movement locus by radius ρ; and using the parallel curve in a main part of a tooth profile to be generated on the S-side rigid internally toothed gear.
5 . The method for setting a tooth profile in a flat wave gear device according to claim 4 , comprising:
determining a movement locus wherein a tooth crest of the tooth profile of the flexible externally toothed gear is drawn with respect to the S-side rigid internally toothed gear, with consideration given to the actual number of teeth; and making a maximum value of a tooth depth of the tooth profile to be formed on the S-side rigid internally toothed gear a value up to the extrema of the movement locus.
6 . A flat wave gear device, having a tooth profile set using the method of claim 1 .
7 . A flat wave gear device, having a tooth profile set using the method of claim 2 .
8 . A flat wave gear device, having a tooth profile set using the method of claim 3 .
9 . A flat wave gear device, having a tooth profile set using the method of claim 4 .
10 . A flat wave gear device, having a tooth profile set using the method of claim 5 .Join the waitlist — get patent alerts
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