Structural Insulation Panel Finished (SIPF)

Abstract

The Structural Insulating Panel Finished (SIPF) has a finished external surface and internal surface ready for carrying out of immediate painting and decorating. Introduction of the stud inside a panel construction is with a result of creating a rigid special structure with other elements of the panel. The spray-foam technology is employed in constructing powerful connections between inner and outer layers. As a result of high adhesive qualities of spray-foam, we have strong connections between panels where all lacunas are filled by an insulation layer that provides a highly reliable connection. The innovations discussed above eliminate the need for exterior finish of the panel, reducing time and cost of construction while allowing build houses of two-three floor height. The SIPF panel has an insulation layer of 6″ deep, making it possible to use the product in all climatic zones of the World.

1 . A construction panel comprising: (a) an outer layer of the panel; (b) an inner layer of the panel; and (c) an insulation layer that is placed between (a) and (b), wherein said an outer layer of the panel has a finished surface; an inner layer of the panel has the surface, which is ready for painting or decoration; an insulation layer is a polyurethane. 
   
   
       2 . The panel of  claim 1  wherein the outer layer of the panel has the finished external surface, like LP Smart Side Panel, Magnesium Board, or other, which has a decorative outer layer. 
   
   
       3 . The panel of  claim 1  wherein the inner layer of the panel is made out of the surface, which is ready for painting and decoration, similar to Magnesium Board, Drywall or other. 
   
   
       4 . The panel of  claim 1  wherein the insulation layer is used the gluing characteristics of foaming expanded polyurethane adhesive to force it in the empty space between inner and outer layers of the panel; this material foams over and fills the empty space between surfaces gluing them together, and as a result of high adhesive qualities of spray-foam will be a strong connections between panels where all lacunas are filled by an insulation layer that provides a highly reliable connection. 
   
   
       5 . The panel of  claim 1  wherein the insulation layer does not reach edges of the panel, and it is showing the slot around three sizes of the panel, when the fourth side of the panel is a stud or joist, to provide reliability of connection of panels among themselves, and to create, in conjunction with the floor and ceiling beams, the bearing skeleton of a building. 
   
   
       6 . The panel of  claim 1  wherein the stud is only made out of the materials which are rotting resistant, corrosion resistant, and mold resistant; the outer and the inner layers of the panel are made out of the materials, like Magnesium Board, that is the panel for foundation, which is possible to use to any underground constructions (for example, basements). 
   
   
       7 . The panel of  claim 1  wherein the two metal joists are used for increasing the bearing capacity of the panel used for ceiling, roofing and flooring. 
   
   
       8 . The panel of  claim 1  wherein the additional increase of the load capacity of the panels is achieved through soldering of metal studs between in the outer and inner layers of the panel used for ceiling, roofing and flooring in time of the foaming and hardening of polyurethane. 
   
   
       9 . The panel of  claim 1  wherein the connection between the outer and inner layers of the panel takes place during the foaming and hardening of polyurethane, which is gluing them together and producing the insulation layer of the panel at the same time. 
   
   
       10 . The panel of  claim 1  represents the panel which is Energy-efficient and easily installed with a high speed of the construction technology, and also could be made available to the economic mass production on-site.