Prefabricated reinforced insulating element for a wall insulated on one side and a manufacturing method

Abstract

A reinforced insulating element for a wall made of concrete and insulation with one-sided insulation that is preferably prefabricated. It also concerns a wall made with this prefabricated insulating element. The insulating element according to the invention has at least one insulating panel that is equipped with holding elements that are attached to the first flat surface of the insulating panel and are arranged at a distance from each other perpendicularly to the flat surface of the insulating panel; it also has at least one reinforcing mat attached to the holding elements at a distance from the insulating panel, with spacers arranged at those ends of the holding elements facing away from the insulating panel, and/or on that side of the reinforcing mat that is facing away from the insulating panel. In addition, on a second flat surface of the insulating panel, the insulating element has a support structure for face panels that is attached to the insulating panel with anchors, where the anchors are anchored in the concrete layer and protrude from the first flat surface of the insulating panel.

1 . A reinforced insulating element for an insulated wall made of concrete and insulation, with at least one insulating panel with flat surfaces, with holding elements that are attached to a first flat surface of the insulating panel and arranged at a distance from each other perpendicular to the flat surface, and with at least one reinforcing mat attached to the holding elements at a distance from the insulating panel, with spacers arranged at the far ends of the holding elements facing away from the insulating panel, and/or on that side of the reinforcing mat that is facing away from the insulating panel, wherein the insulating panel includes anchors to attach a support structure to the insulating panel on its second flat surface, the anchors protruding from the first flat surface of the insulating panel. 
   
   
       2 . A reinforced insulating element according to  claim 1 , in combination with the support structure attached to the insulating panel with the anchors. 
   
   
       3 . A reinforced insulating element according to  claim 1 , wherein the holding element has a support plate that contacts the insulating panel and has edges preferably pointing in the direction of the insulating panel for the purpose of engaging corresponding grooves in the insulating panel. 
   
   
       4 . A reinforced insulating element according to  claim 3 , wherein the holding elements are glued to the insulating panel. 
   
   
       5 . A reinforced insulating element according to any of the  claim 2 , wherein the support structure has beams that are arranged at a distance from each other. 
   
   
       6 . A reinforced insulating element according to  claim 5 , wherein the beams are inserted in grooves of the insulating panel, but protrude from its surface. 
   
   
       7 . A reinforced insulating element according to  claim 1 , wherein the insulating element can be inserted between vertical forms. 
   
   
       8 . A prefabricated wall, comprising a reinforced insulating element according to  claim 1  and a body engaged by the holding elements. 
   
   
       9 . A reinforced insulating element according to  claim 2 , further comprising a face panel attached to the support structure of the insulating element. 
   
   
       10 . A method for manufacturing an insulated wall made of concrete with a reinforced insulating element, comprising the following steps:
 manufacturing an insulating element with an insulating panel, a reinforcement, and anchors to attach a support structure to the insulating panel;   preparing a pouring cavity for the insulating element with lateral forms;   inserting the insulating element into the pouring cavity and holding it in position there; and   filling the cavity between the insulating element and the forms with concrete.   
   
   
       11 . A method according to  claim 10 , wherein the anchors protrude from a first flat surface of the insulating panel, and the protrusion of the anchors is engaged by the concrete. 
   
   
       12 . A method according to  claim 10 , wherein the reinforced insulating element is made according to the following steps:
 procuring the insulating panel;   creating spaced, defined grooves on at least one flat surface of the insulating panel;   creating spaced, defined holes in the insulating panel;   preparing holding elements with a support plate and gripping edges protruding from the surface;   gluing the holding elements with the support plate to the flat surface, with the gripping edges engaging the grooves of the flat surface;   attaching reinforcing mats to the holding elements at a distance from the insulating panel;   
     attaching spacers to the holding elements and/or the reinforcing mats in order to create a separation between them and the lateral forms; and
 holding the anchors at the insulating panel located in the holes and protruding from them. 
 
   
   
       13 . A method according to  claim 12 , further comprising the step of attaching beams for the support structure to the insulating panel by means of the anchors.