US2007292300A1PendingUtilityA1

Ferritic Stainless Steel

Assignee: ROSBERG ANDREASPriority: Apr 16, 2004Filed: Apr 13, 2005Published: Dec 20, 2007
Est. expiryApr 16, 2024(expired)· nominal 20-yr term from priority
C22C 38/44C22C 38/005C22C 38/02C22C 38/04C22C 38/06C22C 38/18B01J 23/745C22C 38/50F01N 3/2807
37
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Claims

Abstract

Ferritic steel alloyed with a balanced quantity of chromium, aluminium and reactive elements and that has the following composition (in % by weight): Ni up to 1 Cr 15-25 Al 0.75-3.7 Si max 0.6 Mo and/or W 0-3 Ti and/or Nb 0-1 Cup to 0.2 N up to 0.2 one or more of the reactive elements Zr, Hf and REM>0 balance iron and normally occurring impurities, wherein the equation Cr+3AI≧26 is satisfied. The ferritic stainless steel is suitable for use as substrate material in catalytic converters for diesel engines in heavy vehicles at temperatures in the interval of 600-900° C. and a specific relation between the content of chromium and aluminium being satisfied.

Claims

exact text as granted — not AI-modified
1 : Ferritic stainless steel alloy comprising (in % by weight):  
     
       
         
               
               
               
             
                   
                   
               
                   
                   
               
                   
                 Ni 
                 up to 1 
               
                   
                 Cr 
                 15-25 
               
                   
                 Al 
                 0.75-3.7 
               
                   
                 Si 
                 max 0.6 
               
                   
                 Mo and/or W 
                 0-3 
               
                   
                 Ti and/or Nb 
                 0-1 
               
                   
                 C 
                 up to 0.2 
               
                   
                 N 
                 up to 0.2 
               
                   
                   
               
                   
                   
               
           
              
              
             
             
              
              
              
              
              
              
              
              
              
              
             
          
         
       
       one or more of the reactive elements Zr, Hf and REM>0  
       balance iron and normally occurring impurities,  
       wherein the equation Cr+3Al≧26 is satisfied.  
     
   
   
       2 : Ferritic stainless steel alloy according to  claim 1 , comprising Cr 17.0-23.0% by weight.  
   
   
       3 : Ferritic stainless steel alloy according to  claim 1 , comprising Al 1.5-3.5% by weight.  
   
   
       4 : Ferritic stainless steel alloy according to  claim 1 , comprising Zr and/or Hf>0-0.5% by weight.  
   
   
       5 : Ferritic stainless steel alloy according to  claim 1 , comprising REM maximally 0.2% by weight.  
   
   
       6 : Substrate material in catalytic converters for diesel engines comprising the ferritic stainless steel alloy according to  claim 1 .  
   
   
       7 : A catalytic converter for a diesel engine operating at 600-900° C., comprising a substrate formed from a ferritic stainless steel alloy comprising (in % by weight):  
     
       
         
               
               
               
             
                   
                   
               
                   
                   
               
                   
                 Ni 
                 up to 1 
               
                   
                 Cr 
                 15-25 
               
                   
                 Al 
                 0.75-3.7 
               
                   
                 Si 
                 max 0.6 
               
                   
                 Mo and/or W 
                 0-3 
               
                   
                 Ti and/or Nb 
                 0-1 
               
                   
                 C 
                 up to 0.2 
               
                   
                 N 
                 up to 0.2 
               
                   
                   
               
                   
                   
               
           
              
              
             
             
              
              
              
              
              
              
              
              
              
              
             
          
         
       
       one or more of the reactive elements Zr, Hf and REM>0  
       balance iron and normally occurring impurities,  
       wherein the equation Cr+3Al≧26 is satisfied.  
     
   
   
       8 . (canceled)  
   
   
       9 : Ferritic stainless steel alloy according to  claim 2 , comprising Cr 20.0-23.0% by weight.  
   
   
       10 : Ferritic stainless steel alloy according to  claim 3 , comprising Al 2.5-3.5% by weight.  
   
   
       11 : Ferritic stainless steel alloy according to  claim 4 , comprising Zr and/or Hf>0-0.2% by weight.  
   
   
       12 : Ferritic stainless steel alloy according to  claim 5 , comprising REM 0.01-0.2% by weight.  
   
   
       13 : Ferritic stainless steel alloy according to  claim 1 , wherein Cr+3Al≧29.  
   
   
       14 : Ferritic stainless steel alloy according to  claim 7 , comprising Cr 17.0-23.0% by weight.  
   
   
       15 : Ferritic stainless steel alloy according to  claim 14 , comprising Cr 20.0-23.0% by weight.  
   
   
       16 : Ferritic stainless steel alloy according to  claim 7 , comprising Al 1.5-3.5% by weight.  
   
   
       17 : Ferritic stainless steel alloy according to  claim 16 , comprising Al 2.5-3.5% by weight.  
   
   
       18 : Ferritic stainless steel alloy according to  claim 7 , comprising Zr and/or Hf>0-0.5% by weight.  
   
   
       19 : Ferritic stainless steel alloy according to  claim 18 , comprising Zr and/or Hf>0-0.2% by weight.  
   
   
       20 : Ferritic stainless steel alloy according to  claim 7 , comprising REM maximally 0.2% by weight.  
   
   
       21 : Ferritic stainless steel alloy according to  claim 20 , comprising REM 0.01-0.2% by weight.  
   
   
       22 : Ferritic stainless steel alloy according to  claim 7 , wherein Cr+3Al≧29.

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