US2007278381A1PendingUtilityA1

Exterior wall construction

Individually held — no corporate assignee on recordPriority: May 30, 2006Filed: May 29, 2007Published: Dec 6, 2007
Est. expiryMay 30, 2026(expired)· nominal 20-yr term from priority
Inventors:Guy L. Marker
E04B 2002/867E04B 2/8635
28
PatentIndex Score
0
Cited by
0
References
0
Claims

Abstract

An exterior wall system includes two or more wall sections configured to be placed in any arrangement to create a wall system having any length, width, height, and shape. Wall sections of the exterior wall system may be positioned on top of, adjacent to, or opposite each other. Wall fasteners engage top portions of wall sections positioned adjacent to each other. Wall connectors engage interior sides of wall sections positioned opposite each other. In addition, wall sections may be attached to anchor base plates configured on the floor of a building. When the wall sections and other components are configured in a desired arrangement, concrete is poured into exterior wall system creating exterior walls of a building having minimal structural discontinuities and enhanced structural integrity.

Claims

exact text as granted — not AI-modified
1 . A system for constructing exterior walls, comprising:
 two or more wall sections, each having an interior side and an exterior side, configured to be placed in an arrangement to create a wall system of any length and any height and any shape;   wall fasteners configured to be placed on a top portion of the two or more wall sections to secure two or more wall sections placed adjacent each other;   wall connectors, wherein the wall connectors attach to two of the two or more wall sections on the interior side of each of the two of the two or more wall sections, thus joining the two of the two or more wall sections; and   two or more anchor base plates, the anchor base plates configured to attach a bottom portion of the two or more wall sections to a floor section; and   a cavity on the interior of the two ore more wall sections where   
   
   
       2 . The system as recited in  claim 1 , wherein the two or more wall sections are configured in an arrangement of wall sections having any height, length, width, and shape. 
   
   
       3 . The system as recited in  claim 1 , wherein the top portion of the two or more wall sections includes one or more protrusions configured to engage one or more openings in the bottom portion of the two or more wall sections when a first of the two or more wall sections is placed on top of a second of the two or more wall sections. 
   
   
       4 . The system as recited in  claim 3 , wherein the wall fasteners are configured with openings to engage the one or more protrusions of the top portion of the two or more wall sections. 
   
   
       5 . The system as recited in  claim 1 , wherein the wall connectors are configured to attach to grooves located on the interior sides of the two or more wall sections. 
   
   
       6 . The system as recited in  claim 1 , further comprising:
 rebar.   
   
   
       7 . The system as recited in  claim 6 , wherein the rebar is positioned to rest in a scalloped center portion of the wall connectors. 
   
   
       8 . The system as recited in  claim 1 , wherein the two or more wall sections are comprised of expanded polystyrene. 
   
   
       9 . The system as recited in  claim 1 , wherein the wall fasteners are comprised of one or more of: plastic; polyvinyl chloride; acrylonitrile butadiene styrene; and, metal. 
   
   
       10 . The system as recited in  claim 1 , wherein the anchor base plates are comprised of one or more of: steel; galvanized steel; or, any other metal. 
   
   
       11 . The system as recited in  claim 1 , wherein the wall connectors are comprised of one or more of: plastic; polyvinyl chloride; acrylonitrile butadiene styrene; and, metal. 
   
   
       12 . The system as recited in  claim 1 , wherein the concrete is deposited to form a distinct monolithic unit. 
   
   
       13 . A concrete form wall system for the exterior of a structure, comprising:
 two or more wall sections configured to be positioned in an arrangement of wall sections having any length, any height, and any width, the two or more wall sections further configured to be placed adjacent to each other and on top of each other and opposite from each other to create the arrangement of wall sections having any width and any height, with each of the two or more wall sections further including an interior side, an exterior side, a top portion, and a bottom portion;   wall connectors configured to attach to the interior side of the two or more wall sections, wherein the wall connectors join two of the two or more wall sections placed opposite each other by attaching to the interior side of each of the two of the two or more wall sections;   wall fasteners configured to engage the top portion of two of the two or more wall sections placed adjacent each other; and   anchor base plates positioned on a floor portion of the structure, the anchor base plates configured to engage the bottom portion of the two or more wall sections, the anchor base plates thereby attaching the two or more wall sections to the floor portion of the structure.   
   
   
       14 . The system as recited in  claim 13 , further comprising a cavity into which concrete is deposited. 
   
   
       15 . The system as recited in  claim 14 , wherein the concrete is deposited into the cavity after the arrangement of the two or more wall sections, including positioning of wall connectors, wall fasteners, and anchor base plates, is completed. 
   
   
       16 . The system as recited in  claim 14 , wherein the concrete is deposited to create a monolithic unit. 
   
   
       17 . The system as recited in  claim 13 , wherein each of the two or more wall sections further includes a top portion and a bottom portion. 
   
   
       18 . The system as recited in  claim 17 , wherein the top portion includes protrusions configured to engage openings of the bottom portion when a first of the one or more wall sections is positioned on top of a second of the one or more wall sections. 
   
   
       19 . The system as recited in  claim 13 , wherein the two or more wall sections further include grooves located on the interior side of the two or more wall sections. 
   
   
       20 . The system as recited in  claim 19 , wherein the wall connectors are configured to engage the grooves located on the interior side of the two or more wall sections. 
   
   
       21 . The system as recited in  claim 13 , wherein the wall sections are substantially comprised of: pure foams; expanded polystyrene-cement composites; polystyrenes; polyurethanes; expanded polystyrene; or, extruded polystyrene. 
   
   
       22 . The system as recited in  claim 13 , wherein the wall connectors are comprised of one or more of: plastic; polyvinyl chloride; acrylonitrile butadiene styrene; and, metal. 
   
   
       23 . The system as recited in  claim 13 , wherein the wall connectors further include a scalloped center portion to engage rebar. 
   
   
       24 . The system as recited in  claim 13 , wherein the wall fasteners are comprised of one or more of: plastic; polyvinyl chloride; acrylonitrile butadiene styrene; and, metal. 
   
   
       25 . The system as recited in  claim 13 , wherein the wall fasteners are configured to have a ninety-degree angle. 
   
   
       26 . The system as recited in  claim 13 , wherein the wall fasteners are adjustable. 
   
   
       27 . The system as recited in  claim 13 , wherein the wall fasteners are substantially straight. 
   
   
       28 . The system as recited in  claim 13 , wherein the anchor base plates are comprised of one or more of: steel; galvanized steel; or, any other metal. 
   
   
       29 . A method for constructing an exterior wall of a structure, comprising: creating a wall form by:
 configuring two or more wall sections in an arrangement of wall sections having any height and any width, the two or more wall sections further configured to be placed adjacent to, on top of, and opposite from each other to create the arrangement of wall sections having any height and any width, with each of the two or more wall sections further comprising an interior side, an exterior side, a top portion, and a bottom portion;   joining two of the two or more wall sections configured opposite from each other with a wall connector, wherein the wall connector attaches to the interior side of each of the two of the two or more wall sections;   securing the top portions of two of the two or more wall sections placed adjacent to each other with a wall fastener; and   attaching the bottom portions of two or more of the two or more wall sections to anchor base plates connected to a floor portion of the structure;   pouring concrete into the wall form, the concrete being poured into a cavity located between two or more of the wall sections such that the concrete contacts the interior sides of the two or more wall sections and the wall connectors attached to the interior sides of the two or more wall sections.   
   
   
       30 . The method as recited in  claim 29 , wherein the pouring concrete into the wall form is a continuous pouring of concrete to fill the entire form.

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