Cardboard tampon applicator with surface modifications to inner layers

Abstract

A multiple-layered tampon applicator that has at least one modification to one or more inner layers that form the applicator. As a result, enhanced aesthetics, enhanced functionality, or both are achieved in the applicator.

1 . A cardboard tampon applicator comprising one or more inner layers, wherein said one or more inner layers have at least one modification that provides said tampon applicator with enhanced aesthetic and/or functional properties compared to a tampon applicator without said at least one modification, wherein said at least one modification includes one or more surface modifications.  
   
   
       2 . The tampon applicator of  claim 1 , further comprising a barrel, a plunger, a fingergrip, one or more insertion petals, and any combinations thereof.  
   
   
       3 . The tampon applicator of  claim 1 , wherein said one or more surface modifications includes one or more surface modification materials.  
   
   
       4 . The tampon applicator of  claim 3 , wherein said one or more surface modification materials are selected from the group consisting of lubricants, surface hardness modifiers, surface softness modifiers, abrasive materials, hydrophilic material, hydrophobic material, polyurethane, acrylic, PVC, silicone, PTFE, paraffin, phenol, fluoropolymer, polyester, epoxy, vinyl, polyamideimide, PPS, nylon, parylene, urethane, polyamide, Penford Gum 280 Starch, cast-coated paper, lubricious paper, sprayed paper, and any combinations thereof.  
   
   
       5 . The tampon applicator of  claim 4 , wherein said lubricants are capable of migrating through an outer layer to provide lubrication to a user of said tampon applicator.  
   
   
       6 . The tampon applicator of  claim 4 , wherein said lubricants are selected from the group consisting of glycerin, glycerides, triglycerides, mineral oils, vegetable oils, plant extracts, aloe, kiwi extract, silicones, and any combinations thereof.  
   
   
       7 . The tampon applicator of  claim 1 , wherein said one or more surface modifications are selected from the group consisting of physical surface designs, mechanical surface designs, etching, scratching, texture, embossments, depressions, protrusions, designs, branding, ornamental, gate-rolled material on paper, water mark, printed paper, and any combinations thereof.  
   
   
       8 . The tampon applicator of  claim 1 , wherein said one or more inner layers include embossed paper, wherein said embossments are patterned across the entire applicator.  
   
   
       9 . The tampon applicator of  claim 1 , further comprising an outer layer.  
   
   
       10 . The tampon applicator of  claim 9 , wherein said outer layer is selected from the group consisting of coating, paper, plastic, and any combinations thereof.  
   
   
       11 . The tampon applicator of  claim 10 , wherein said outer layer is a coating selected from the group consisting of resin, wax and any combinations thereof.  
   
   
       12 . The tampon applicator of  claim 11 , wherein said resin is selected from the group consisting of epoxy, acrylic, urethane, polyester, silicone, UV curable epoxy, UV curable acrylic, electron beam curable epoxy, electron beam curable acrylic, UV curable silicone, electron beam curable silicone, thermally curable silicone, modified resins such as styrenated acrylic, epoxy acrylate, polyester acrylate, polyester, vinyl ester, vinyl ether, vinyl chloride, polyvinyl alcohol, polyvinyl acetate, and any combinations thereof.  
   
   
       13 . The tampon applicator of  claim 10 , wherein said coating further comprises one or more optical components selected from the group consisting of mica, TiO 2 -coated mica, iron oxide coated mica, bismuth oxychloride, holographic material, pearlescence material, reflective material, glitter, metallic effect pigment, interference pigment, liquid crystal effect material, and any combinations thereof.  
   
   
       14 . The tampon applicator of  claim 13 , wherein said one or more optical components are included in said coating in an amount about 1 weight percent (wt. %) to about 70 wt. %, based on the total weight of the coating.  
   
   
       15 . The tampon applicator of  claim 10 , wherein said coating comprises one or more color components.  
   
   
       16 . The tampon applicator of  claim 15 , wherein said one or more color components are selected from the group consisting of colorants, dyes, inorganic pigments, organic pigments, and any combinations thereof.  
   
   
       17 . The tampon applicator of  claim 15 , wherein said one or more color components are one or more pigments selected from the group consisting of titanium dioxide, white titanium dioxide, iron oxide, red iron oxide, orange iron oxide, white zinc sulfide, aluminum powder, bronze powder, Red Lake C, phthalocyanine green, phthalocyanine blue, phthalocyanine red, diarylide yellow, quinacridone red, rhodamine red, lithol rubine red, napthol red, neozapon red, carbizole violet, carbon black, and any combinations thereof.  
   
   
       18 . The tampon applicator of  claim 15 , wherein said one or more color components are present in said coating in an amount about 0.001 wt. % to about 5 wt. %, based on the total weight of said coating.  
   
   
       19 . The tampon applicator of  claim 10 , wherein said coating comprises one or more optical components and one or more color components.  
   
   
       20 . The tampon applicator of  claim 1 , further comprising a barrel having one or more inner layer coating modifications and a plunger having one or more inner layer coating modifications, wherein said one or more barrel modifications are different than said one or more plunger modifications.  
   
   
       21 . The tampon applicator of  claim 1 , wherein said tampon applicator has a barrel with one or more inner layer modifications to one or more discrete areas of said barrel.  
   
   
       22 . The tampon applicator of  claim 1 , wherein said tampon applicator has a plunger with one or more inner layer modifications to one or more discrete areas of said plunger.  
   
   
       23 . A cardboard tampon applicator comprising a barrel with an insertion end and a withdrawal end opposite said insertion end, said withdrawal end of said barrel comprising one or more inner layer modifications to form a fingergrip area.  
   
   
       24 . A method for making a cardboard tampon applicator having one or more inner layers comprising the step of: 
 modifying said one or more inner layers with one or more surface modification materials,    wherein said tampon applicator has enhanced aesthetic and/or functional properties compared to a tampon applicator without modifying one or more inner layers.    
   
   
       25 . The method of  claim 24 , further comprising the step of applying an outer layer to said one or more inner layers.  
   
   
       26 . The method of  claim 25 , wherein said outer layer is selected from the group consisting of resin, wax and any combinations thereof.