US2007051061A1PendingUtilityA1

Wall element

Assignee: WEINMANN KARLPriority: Mar 16, 2004Filed: Mar 16, 2004Published: Mar 8, 2007
Est. expiryMar 16, 2024(expired)· nominal 20-yr term from priority
Inventors:Karl Weinmann
E04C 2/16E04C 2/24B28B 11/042B28B 19/003B28B 7/342
49
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Claims

Abstract

A wall element ( 20 ), particular for manufacturing the outer walls of buildings, which is made from a composite of a base sheet ( 21 ), which is made from comminuted plant material and mineral substances, and an insulation sheet of a thermal insulation material ( 22 ) that is open for diffusion.

Claims

exact text as granted — not AI-modified
1 . A wall element, particularly for manufacturing the outer walls of buildings, which is made from a composite of a base sheet ( 11 ,  21 ), which is made from comminuted plant material and mineral substances, and an insulation sheet of a thermal insulation material ( 12 ,  22 ) that is open to diffusion.  
   
   
       2 . The wall element of  claim 1 , characterized in that the base sheet ( 11 ,  21 ) contains cement as a binder.  
   
   
       3 . The wall element of  claim 1 , characterized in that the insulation sheet ( 12 ,  22 ) is made from would fibers or other plant fibers.  
   
   
       4 . The wall element of  claim 1 , characterized in that the material of the base sheet ( 11 ,  21 ) has a lesser or at most the same thermal conductivity as solid wood.  
   
   
       5 . The wall element of  claim 1 , characterized in that the base sheet ( 11 ,  21 ,  31 ) has air chambers.  
   
   
       6 . The wall element of  claim 5 , characterized in that the air chambers extend at least essentially horizontally.  
   
   
       7 . The wall element of  claim 1 , characterized in that the base sheet ( 11 ,  21 ) and the insulation sheet ( 12 ,  22 ) are joined together in form-locking fashion.  
   
   
       8 . The wall element of  claim 7 , characterized in that the form lock is formed by a toothing of the surfaces ( 12 . 1 ,  22 . 1 ) of the sheets ( 11 ,  12 ;  21 ,  22 ).  
   
   
       9 . The wall element of  claim 1 , characterized in that the base sheet ( 11 ,  21 ) and the insulation sheet ( 12 ,  22 ) are joined together by anchoring elements ( 13 ).  
   
   
       10 . The wall element of  claim 1 , characterized in that the insulation sheet is approximately 10 cm thick and the base sheet is 10 to 20 cm thick.  
   
   
       11 . The wall element of  claim 1 , characterized in that recesses ( 14 ,  24 ) are made in the base sheet ( 11 ,  21 ) for receiving elements of a supporting structure, in particular wooden posts.  
   
   
       12 . The wall element of  claim 11 , characterized in that the recesses ( 24 ) extend in depth from the surface ( 21 . 1 ) of the base sheet ( 21 ) to the insulation sheet ( 22 ).  
   
   
       13 . The wall element of  claim 1 , characterized in that the recesses ( 14 ,  24 ) are produced by milling.  
   
   
       14 . The wall element of  claim 1 , characterized in that installation ducts ( 25 ) are made in the base sheet ( 11 ,  21 ) and/or in the insulation sheet ( 12 ,  22 ).  
   
   
       15 . The wall element of  claim 1 , characterized in that a plurality of wall elements ( 10 ,  20 ) can be put together to make finished outer walls of a building.  
   
   
       16 . The wall element of  claim 15 , characterized in that the insulation sheets ( 12 ,  22 ) of the wall elements ( 10 ,  20 ) form the outsides of the outer walls and are provided with a plaster system.  
   
   
       17 . A method for manufacturing a wall element of  claim 1 , characterized in that the material of the base sheet ( 11 ,  21 ) is poured in the liquid state onto the back side ( 12 . 1 ,  22 . 1 ) of the insulation sheets ( 12 ,  22 ) and compacted.  
   
   
       18 . A method for manufacturing a wall element of  claim 1 , characterized in that the material of the base sheet ( 11 ,  21 ,  31 ) is poured into a mold and compacted, and next, the insulation sheet ( 12 ,  22 ,  32 ), moistened on the contact side with the base sheet ( 11 ,  21 ,  31 ), is placed onto the material of the base sheet ( 11 ,  21 ,  31 ).  
   
   
       19 . The method of  claim 18 , characterized in that air chambers are made in the material of the base sheet ( 11 ,  21 ,  31 ), by means of positive-displacement bodies that are located or can be located in the mold and/or by means of mixing in clumps of ice beneath thee material of the base sheet ( 11 ,  21 ,  31 ).  
   
   
       20 . The method of  claim 19 , characterized in that the positive-displacement bodies are frozen before the material of the base sheet ( 11 ,  21 ,  31 ) is introduced into the mold.  
   
   
       21 . The method of  claim 17 , characterized in that the insulation sheet ( 12 ,  22 ) is provided with a textured insulation sheet ( 12 ,  22 ) is provided with a textured surface ( 22 . 1 ) for producing a form lock with the base sheet ( 11 ,  21 ).  
   
   
       22 . The method of  claim 17 , characterized in that before the material of the base sheet ( 11 ,  21 ) is applied or before the insulation sheet is placed on the material of the base sheet ( 11 ,  21 ,  31 ), many anchoring elements protruding past the back side ( 12 . 1 ,  22 . 1 ) of the insulation sheet ( 12 ,  22 ) are introduced into the insulation sheet ( 12 ,  22 ).  
   
   
       23 . The method of  claim 1 , characterized in that after the complete setting of the material of the base sheet ( 11 ,  21 ), recesses ( 14 ,  24 ) are made, in particular milled, into the back side ( 11 . 1 ,  21 . 1 ) of the base sheet for receiving elements of a supporting structure and/or in the form of installation ducts ( 25 ).

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