System and method for simulation, modeling and scheduling of equipment preparation in batch process manufacturing facilities

Abstract

A method and system for simulating, modeling and scheduling equipment preparation procedures in the biopharmaceutical production process is described herein. The use of process vessels in batch process manufacturing is optimized through the use of peak load scheduling frames. The system and method includes the steps of identifying soiled process components and their associated equipment preparation procedures. After the soiled process components are identified, a master list of soiled process components and their associated equipment preparation procedures is generated. After the soiled process components and the equipment preparation procedures are identified, the equipment preparation procedures are scheduled out based on preparation equipment protocols to generate a equipment preparation load summary table. Next, the size and capacity of the preparation equipment is determined based on the information in the load summary table. After the size and capacity of the preparation equipment is determined, an equipment preparation time line is generated.

1 . A method for scheduling and simulating solution equipment preparation in a batch process manufacturing facility, comprising the steps: 
 (1) determining equipment preparation procedures associated with solution preparation equipment;    (2) generating a master list of soiled process components to be prepared by said equipment preparation procedures;    (3) generating an equipment preparation load table based on tasks in a biopharmaceutical production process; and    (4) generating an equipment preparation time line that schedules said solution equipment preparation in said equipment preparation procedures.