Brassiere cup, manufacturing apparatus and method of brassiere cup

Abstract

A molded brassiere cup manufacturing apparatus includes a wound roller for consecutively supplying upper and lower cloths and a reinforcing pad cloth interleaved between the upper and lower cloths, a puncturing unit for puncturing at least one position checking hole at a predetermined position of the cloth supplied from the wound roller, a molding unit having upper and lower molding casts formed in correspondence with a predetermined bust shape, a cooling unit having upper and lower cooling casts, a cutting unit having first upper and lower cutting casts formed in correspondence with a predetermined bust shape and second upper and lower cutting casts formed in correspondence with a predetermined reinforcing pad to be placed at a lower portion of the predetermined bust shape, wherein the molding unit, the cooling unit, and the cutting unit each have at least one sensor for detecting the position checking hole at the side thereof opposite to the cloth.

1 . A brassiere cup manufacturing apparatus, comprising: 
 a wound roller for consecutively supplying upper and lower cloths and a reinforcing pad cloth interleaved between the upper and lower cloths;    a puncturing unit for puncturing at least one position checking hole at a predetermined position of the cloth supplied from the wound roller;    a molding unit having upper and lower molding casts formed in correspondence with a predetermined bust shape;    a cooling unit having upper and lower cooling casts; and    a cutting unit having first upper and lower cutting casts formed in correspondence with a predetermined bust shape and second upper and lower cutting casts formed in correspondence with a predetermined reinforcing pad to be placed at the lower portion of the predetermined bust shape,    wherein the molding unit, the cooling unit, and the cutting unit have at least one sensor for detecting the position checking hole at the side thereof opposite to the cloth.    
     
     
         2 . The brassiere cup manufacturing apparatus of  claim 1 , wherein the molding unit has first upper and lower molding casts formed in correspondence with a predetermined bust shape and second upper and lower molding casts formed in correspondence with a predetermined reinforcing pad to be placed at the lower portion of the predetermined bust shape.  
     
     
         3 . A brassiere cup manufacturing method comprising: 
 consecutively supplying upper and lower pad cloths and a reinforcing pad cloth interleaving at a predetermined distance between the upper and lower pad cloths;    pressing and molding the upper and lower pad cloths and the reinforcing pad cloth interleaved therebetween into the form of a predetermined bra cup shape;    cooling the molded bra cup cloth at a predetermined temperature;    cutting the cooled bra cup cloth along the form of the predetermined bra cup shape,    wherein the respective steps are performed with respect to a position checking hole when the position checking hole formed on the upper and lower pad cloths is detected.    
     
     
         4 . The brassiere cup manufacturing method of  claim 3  further comprising puncturing at least one position checking hole on the upper and lower pad cloths considering the cup size of the brassiere, an inserting position and angle of the reinforcing pad, a usage, and a function.  
     
     
         5 . The brassiere cup manufacturing method of  claim 4 , wherein the reinforcing pad is arranged at a position corresponding to the position checking hole.  
     
     
         6 . The brassiere cup manufacturing method of  claim 5 , further comprising intercepting at least a part of the first upper and lower molding casts, cooling casts, and cutting casts to expose second upper and lower molding casts, cooling casts, and cutting casts in correspondence with the form of the reinforcing pad.  
     
     
         7 . The brassiere cup manufacturing method of  claim 5 , further comprising applying adhesive to at least one surface of the reinforcing pad before molding.  
     
     
         8 . A brassiere cup, comprising upper and lower pads being thin, and a reinforcing pad having a predetermined strength partly arranged between the upper and lower pads.  
     
     
         9 . The brassiere cup of  claim 8  wherein reinforcing pads are arranged at two or more positions between the upper and lower pads.  
     
     
         10 . The brassiere cup of  claim 8  wherein the reinforcing pad is formed with the same material as that of the upper and lower pads.  
     
     
         11 . The brassiere cup of  claim 10  wherein the reinforcing pad has a higher density and hardness than that of the upper and lower pads.  
     
     
         12 . The brassiere cup of  claim 8  wherein the reinforcing pad is projected toward the front thereof with a predetermined shape and thickness.  
     
     
         13 . The brassiere cup of  claim 8  wherein the reinforcing pad has a flat-eyebrow shape transversely placed at a lower portion from the center of the bra cup.  
     
     
         14 . The brassiere cup of  claim 8  wherein reinforcing pads are transversely placed at upper and lower portions of the cup, and the upper reinforcing pad is smaller than the lower reinforcing pad.  
     
     
         15 . The brassiere cup of  claim 8  wherein the reinforcing pad has a nose projected toward the center of the cup from the middle of the transversely long pad body.