Pinion support for a differential assembly

Abstract

A differential assembly includes a yoke, attached to a drive shaft, for driving a pinion head. The differential assembly further includes inner and outer pinion bearing assemblies, a separable mounting plate, and a cavity defined by a housing for receiving a pinion assembly. The outer pinion bearing assembly is integrally mounted to the housing, while the inner pinion bearing assembly is secured to the separable mounting plate. The pinion head is straddle mounted between the inner and outer pinion bearing assemblies.

1 . A differential assembly comprising: 
 a yoke, attached to a drive shaft, for driving a pinion head;    inner and outer pinion bearing assemblies;    a separable mounting plate, the mounting plate being secured to the inner pinion bearing assembly;    a cavity defined by a housing for receiving a pinion assembly;    wherein the outer pinion bearing assembly is integrally mounted within the housing, wherein the inner pinion bearing assembly includes an adjusting mechanism; and wherein the pinion assembly is straddle mounted between the inner and outer pinion bearing assemblies.    
     
     
         2 . A differential assembly according to  claim 1 , wherein the mounting plate of the inner pinion bearing assembly is secured to the housing by at least one bolt.  
     
     
         3 . A differential assembly according to  claim 1 , wherein the inner and outer pinion bearing assemblies each further comprise an inner race, an outer race and a bearing disposed between the inner and outer races.  
     
     
         4 . A differential assembly according to  claim 1 , wherein the adjusting mechanism includes a threaded cup.  
     
     
         5 . A differential assembly according to  claim 1 , wherein the adjusting mechanism includes at least one shim pack, and wherein the mounting plate may be shimmed by said at least one shim pack being disposed under the mounting plate.  
     
     
         6 . A differential assembly according to  claim 1 , wherein a mounting distance for the pinion head may be established by machining the housing.  
     
     
         7 . A differential assembly comprising: 
 inner and outer pinion bearing assemblies;    a separable mounting plate, the separable mounting plate being secured to the inner pinion bearing assembly;    a cavity defined by a housing for receiving a pinion assembly;    wherein the outer pinion bearing assembly is integrally mounted within the housing; wherein the inner pinion bearing assembly further includes a threaded cup; and wherein the pinion assembly is straddle mounted between the inner and outer pinion bearing assemblies.    
     
     
         8 . A differential assembly according to  claim 7 , wherein the threaded cup may be threaded to a desired position to preload the inner and outer pinion bearing assemblies.  
     
     
         9 . A differential assembly according to  claim 7 , wherein the inner pinion bearing assembly further comprises a lock ring and a stake, wherein the lock ring is secured to the stake to prevent rotation of the threaded cup.  
     
     
         10 . A differential assembly according to  claim 7 , wherein the mounting plate of the inner pinion bearing assembly is secured to the housing by at least one bolt.  
     
     
         11 . A differential assembly according to  claim 7 , wherein the inner and outer pinion bearing assemblies each further comprise an inner race, an outer race and a bearing disposed between the inner and outer races.  
     
     
         12 . A differential assembly according to  claim 7 , wherein the mounting plate may be shimmed by at least one shim pack disposed under the mounting plate.  
     
     
         13 . A differential assembly according to  claim 7 , wherein a mounting distance for the pinion head may be established by machining the housing.  
     
     
         14 . A differential assembly comprising: 
 a carrier housing having a first opening and a second opening;    an outer pinion bearing assembly integrally mounted within said carrier housing at said first opening;    an inner pinion bearing assembly positioned at said second opening;    a pinion assembly mounted between said outer pinion bearing and said inner pinion bearing;    wherein said inner pinion bearing is fixed to a removable support plate at said second opening of said carrier housing; and wherein said pinion assembly is installed through said second opening.    
     
     
         15 . A differential assembly as recited in  claim 14 , wherein the removable mounting plate of the inner pinion bearing assembly is fixed to said housing by at least one bolt.  
     
     
         16 . A differential assembly as recited in  claim 14 , wherein the inner and outer pinion bearing assemblies each further include an inner race, an outer race and a bearing disposed between the inner and outer races.  
     
     
         17 . A differential assembly as recited in  claim 14 , wherein the removable support plate may be shimmed by at least one shim pack disposed under the removable support plate.  
     
     
         18 . A differential assembly as recited in  claim 14 , wherein a mounting distance for the pinion head may be established by machining the carrier at the first opening.