Pre-heating contiguous in-line water heater

Abstract

An improved pre-heating, contiguous in-line water heater is described. The in-line water heater utilizes a passive heating means to passively heat at least a portion of the input water received by the in-line water heater. The result is a more cost efficient water heater. The in-line water heater is integrated with a means for control to receive input from at least one sensor and to regulate the operation of the in-line water heater.

1 . An in-line water heater for heating input water comprising: 
 a. a body having an outer perimeter that partially defines an interior, said interior comprising at least one transit channel for transporting said input water through said water heater and a passive heating means;    b. a water input in communication with a first end of said at least one transit channel to deliver said input water to said water heater and a water output in communication with a second end of said at least one transit channel to distribute said water to at least one feeder pipe;    c. at least one heating element in combination with said at least one transit channel, said heating element being in communication with and heating said input water; and    d. where at least a portion of said input water is passively heated by a transfer of heat from said passive heating means to said input water.    
   
   
       2 . The water heater of  claim 1  where the passive heating means is selected from the group consisting of insulating foam, Styrofoam, asbestos, glass fiber insulation, metal, stone and sand.  
   
   
       3 . The water heater of  claim 2  where the metal is selected from the group consisting of copper, aluminum, brass, tin and alloys thereof.  
   
   
       4 . The water heater of  claim 1  where said passive heating means is a solid metal and the at least one transit channel is cast within said solid metal.  
   
   
       5 . The water heater of  claim 1  where the at least one transit channel is a single transit channel.  
   
   
       6 . The water heater of  claim 1  where the interior comprises at least four interconnected transit channels and not more than three heating elements in combination with said transit channels.  
   
   
       7 . The water heater of  claim 6  where the transit channel in communication with said water input does not contain a heating element.  
   
   
       8 . The water heater of  claim 6  where the interior comprises not more than 4 heating elements.  
   
   
       9 . The water heater of  claim 1  where at least one of the water input or water output extend into said interior.  
   
   
       10 . The water heater of  claim 9  where said at least one of the water input or water output extend to an uppermost portion of said interior.  
   
   
       11 . The water heater of  claim 10  where the degree of said passive heating is proportional to the length of said at least one of the water input or water output.  
   
   
       12 . The water heater of  claim 9  where at least one of the water input or the water output is placed into proximity with said at least one transit channel to increase the efficiency of said passive heating.  
   
   
       13 . The water heater of  claim 1  where said interior comprises at least four interconnected transit channels and not more than three heating elements in combination with said transit channels and where said water input and said water output extend to an uppermost portion of said interior.  
   
   
       14 . The water heater of  claim 13  where the degree of said passive heating is proportional to the length of said water input and water output.  
   
   
       15 . The water heater of  claim 13  where at least one of the water input or the water output is placed into proximity with at least one transit channel to increase the efficiency of said passive heating.  
   
   
       16 . The water heater of  claim 1  where the input water is pre-heated before delivery to said water heater.  
   
   
       17 . The water heater of  claim 16  where said pre-heating utilizes solar heating.  
   
   
       18 . The water heater of  claim 1  further comprising an outer covering over the outer perimeter.  
   
   
       19 . The water heater of  claim 18  where the outer covering is manufactured from a material selected from the group consisting of  
   
   
       20 . The water heater of  claim 18  further comprising a layer of insulating material between the outer perimeter and the outer covering.  
   
   
       21 . The water heater of  claim 1  where said water input further comprises a flow detecting means and said water output further comprises a means for temperature detection.  
   
   
       22 . The water heater of  claim 1  further comprising a top cap and a bottom cap removably secured to said body.  
   
   
       23 . The water heater of  claim 22  where said top cap contains a means for control and a connecting means and said bottom cap contains a leak detecting means and a drain.  
   
   
       24 . The water heater of  claim 1  further comprising at least one sensor and a means for control in communication with said at least one heating element and said at least one sensor.  
   
   
       25 . The water heater of  claim 24  where the at least one sensor is selected from the group consisting of a means for flow detection, a means for temperature detection and a leak detecting means.  
   
   
       26 . The water heater of  claim 25  where the means for control performs at least one function selected from the group consisting of: 1) monitoring the temperature of said input water as said input water flows through said water heater; 2) monitoring said heating elements to determine which of said elements are in use at a given time; 3) providing an input means to set the set temperature; 4) determining how many of said heating elements are required heat said input water to the set temperature; 5) monitoring said heating elements to determine if said elements are functioning properly; 6) monitoring said water heater for a leak; 7) monitoring a flow of input water through said water heater and activating said heating elements only when said flow is detected; 8) alerting a user when said water heater is not functioning within a first set of parameters by activating an alarm; and 9) providing said user a visual display of a second set of parameters.  
   
   
       27 . The water heater of  claim 26  where the alarm is a visual alarm, an audible alarms or a combination of a visual alarm and an audible alarm.  
   
   
       28 . The water heater of  claim 26  where the first set of parameters include at least one parameter selected from the group consisting of: detection of a leak, detection of a heating element that is not functioning properly, detection of a blockage in the transit channels and detection of an inability to heat said input water to the set temperature.  
   
   
       29 . The water heater of  claim 26  where the visual display is an LED display.  
   
   
       30 . The water heater of  claim 26  where said second set of parameters include at least one parameter selected from the group consisting of: set temperature, current temperature of input water, on/off state of the heating elements; status of the individual heating elements and whether said water heater is receiving power.  
   
   
       31 . The water heater of  claim 25  where the means for flow detection comprises: 
 a. a means for anchoring secured to one of said at least one transit channel;    b. a means for magnetic signal generation in communication with said input water, said means for magnetic signal generation being capable of generating a signal and being moveably secured to said means for anchoring so that the flow of said water changes a position of the means for magnetic signal generation and thereby the position of the signal;    c. a means for detection of said signal wherein the means for detection transmits information to the means for control upon detection of said signal.    
   
   
       32 . The water heater of  claim 31  where the means for magnetic signal generation is a magnetic element, the means for anchoring is a support post and the signal is a magnetic field.  
   
   
       33 . The water heater of  claim 32  where the means for detection senses a change in the position of the magnetic field.  
   
   
       34 . The water heater of  claim 32  where the magnetic element is slidably secured to the support post.  
   
   
       35 . The water heater of  claim 32  where the magnetic element is rotatably secured to the support post.  
   
   
       36 . The water heater of  claim 31  where the means for detection is a sensor, said sensor detecting said signal using the Hall effect.  
   
   
       37 . The water heater of  claim 31  where means for control uses the information from the flow detection device to determine a flow parameter.  
   
   
       38 . The water heater of  claim 37  where the flow parameter is selected from the group consisting of: the presence of the input water flowing through the in-line water heater, the absence of the input water flowing through the in-line water heater, the flow rate of the input water flowing through the in-line water heater, and a combination of the foregoing.  
   
   
       39 . The water heater of  claim 38  where the determination of the flow parameter dictates how the means for control regulates an operational parameters of the in-line water heater.  
   
   
       40 . The water heater of  claim 39  where the flow parameter is the presence of water flowing through the in-line water heater and the operational parameter is the activation of at least one heating element.  
   
   
       41 . The water heater of  claim 39  where the flow parameter is the absence of water flowing through the system and the operational parameter is selected from the group consisting of: the deactivation of at least one heating element, the deactivation of all the heating element and the continued inactivation of all the heating element.  
   
   
       42 . The water heater of  claim 39  where the flow parameter is the flow rate of the water flowing through the in-line water heater and the operational parameter is selected from the group consisting of: the activation of at least one heating element and the deactivation of at least one heating element.  
   
   
       43 . The water heater of  claim 1  where the water heater is contained in an enclosure, said enclosure comprising a base, a left and right side wall, a top and bottom wall, and at least one divider creating at least 2 sections, a panel to cover at least one of said at least 2 sections and a cover, one of said sections to contain the water heater and one of said sections to contain a means for control, said means for control in communication with said at least one heating element and at least one sensor.  
   
   
       44 . The water heater of  claim 43  where said panel further comprises a visual display in communication with the means for control and at least one input device.  
   
   
       45 . The water heater of  claim 44  where the visual display a second set of parameters.  
   
   
       46 . The water heater of  claim 45  where the second set of parameters includes at least one parameter selected from the group consisting of: set temperature, current temperature of input water, on/off state of the heating elements; status of the individual heating elements and whether said water heater is receiving power.  
   
   
       47 . The water heater of  claim 43  where the section containing the means for control is water proof and the section containing the water heater contains a drain.