Method for manufacturing fabric structure

Abstract

A fabric structure and its manufacturing method are disclosed. The fabric structure is weaved by wefts and warps which are crossed with each other, and each of wefts and warps has a double ply structure in which yarns thereof are contacted in a length direction. The fabric structure gives more excellent mechanical strength and better flexibility than a conventional one. Relatively thicker reinforced weft and warp are repeatedly inserted and weaved among common wefts and warps so as to form repeatedly protruded rectangular patterns on the surface of the fabric structure. The patterns increase a surface friction, thereby preventing accidents caused by slippery of the surface of the fabric structure.

1 - 56 . (canceled)  
   
   
       57 . A method for manufacturing a fabric structure, comprising: 
 (a) winding a yarn for weft around a corn;    (b) winding a predetermined length of the yarn around a drum of a length measuring machine from the corn;    (c) storing the yarn wound around the drum by means of air blown out of a balloon breaker;    (d) arranging a plurality of warps in a vertical direction so that the warps are alternately waved;    (e) delivering the yarn to a nozzle though an exit of the balloon breaker as much as a predetermined length in succession; and    (f) delivering the yarn into a gap between the alternately waved warps twice in succession by discharging a pressing liquid through the nozzle together with the yarn, and delivering the yarn twice in succession therethrough with exchanging an alternately waved pattern of the warps, and then repeating this delivering procedure until the fabric structure is completely weaved.    
   
   
       58 . The method for manufacturing a fabric structure according to  claim 57 , 
 wherein, in the step (d), a plurality of common warps and one colored warp are repeatedly arranged in parallel in a vertical direction, and    wherein, in the steps (e) and (f), an additional length measuring machine is provided for delivering a colored yarn, and a colored yarn is delivered twice in succession after repeating the processes of delivering the yarn twice in succession and then delivering the yarn twice in succession with exchanging the alternatively waved pattern of the common warps and the colored warp predetermined times, and this delivering procedure is repeated until the fabric structure is completely weaved.    
   
   
       59 . The method for manufacturing a fabric structure according to  claim 57 , 
 wherein, in the step (d), a plurality of common warps and one reinforced warp are repeatedly arranged in parallel in a vertical direction, and    wherein, in the steps (e) and (f), an additional length measuring machine is provided for delivering a reinforced weft, and a reinforced weft is delivered twice in succession after repeating the processes of delivering the yarn twice in succession and then delivering the yarn twice in succession with exchanging the alternatively waved pattern of the common warps and the reinforced warp predetermined times, and this delivering procedure is repeated until the fabric structure is completely weaved.    
   
   
       60 . The method for manufacturing a fabric structure according to  claim 59 , 
 wherein, in the steps (d), (e), and (f), the reinforced warp and the reinforced weft are colored.    
   
   
       61 . The method for manufacturing a fabric structure according to  claim 57 , further comprising: 
 (g) coating a coating agent on one or both surfaces of the weaved fabric structure; and    (h) extrusion-coating the fabric structure with passing through a cooling roll and a pressing roll.