Diagnostic system for monitoring structural health conditions

Abstract

Sensors and systems for monitoring structural health conditions. The present invention provides a device for monitoring structural health conditions including a dielectric substrate, a piezoelectric device for actuating and/or sensing Lamb waves, a molding layer deposited over the piezoelectric device, a cover layer deposited over the molding layer and a hoop layer surrounding the piezoelectric device and being attached to the substrate. The device further includes an optical fiber coil sensor attached to the dielectric substrate, where the coil sensor has a rolled optical fiber cable and a coating layer applied to the rolled optical fiber cable. The present invention also provides a diagnostic patch network that includes a plurality of patch sensors attached to a host structure and a bridge box connected to the patch sensors. The bridge box sends information of structural health conditions to and receive power from a ground control system using a wireless communication technique.

1 - 33 . (canceled)  
   
   
       34 . An interrogation system for monitoring structural health conditions, comprising: 
 at least one wave generator coupled to a structure and operative to generate a wave signal that propagates through said structure;    a plurality of optical fiber sensors applied to the structure, each of said optical fiber sensors and said wave generator forming a communication path for transmitting the wave signal therebetween;    at least one electronic module operative to generate an input sensor signal and to send the input sensor signal to at least one of the optical fiber sensors, each of said optical fiber sensors being operative to impress the wave signal onto the input sensor signal to generate an output sensor signal, said electronic module being responsive to said output sensor signal and operative to generate an information signal;    a signal processing unit; and    a relay switch array module having a plurality of relay switches, one of said relay switches being operative to relay the information signal to said signal processing unit, said signal processing unit being responsive to said information signal and operative to generate a digital sensor signal and send the digital sensor signal to a computer means.    
   
   
       35 . An interrogation system as recited in  claim 34 , further comprising: 
 a first coupler operative to tap a portion of said input sensor signal and to send said portion to another optical fiber sensor.    
   
   
       36 . An interrogation system as recited in  claim 34 , further comprising: 
 a second coupler optically interconnected to said optical fiber sensor and electronic module, said second coupler being operative to add an output sensor signal from another optical fiber sensor to said output sensor signal.    
   
   
       37 . An interrogation system as recited in  claim 34 , wherein said electronic module includes: 
 a light source for generating a light signal;    a first modulator responsive to said light signal and operative to modulate the light signal generating said input sensor signal;    an acoustical optic modulator (AOM) responsive to said input sensor signal and operative to generate a modulated signal;    a second modulator responsive to said modulated signal and said output sensor signal and operative to extract an information light signal corresponding to the wave signal; and    a photo detector responsive to said information light signal and operative to generate said information signal.    
   
   
       38 . An interrogation system as recited in  claim 37 , wherein the first modulator is a heterodyne modulator and the second modulator is a heterodyne synchronizer.  
   
   
       39 . An interrogation system as recited in  claim 34 , wherein said optical fiber sensors are arranged along at least two substantially parallel lines to form a network of strip configuration.  
   
   
       40 . An interrogation system as recited in  claim 39 , wherein said network is configured to provide uniformly randomized communication paths between the two lines.  
   
   
       41 . An interrogation system as recited in  claim 34 , wherein the said optical fiber sensors are arranged to form a substantially pentagonal shaped network.  
   
   
       42 . An interrogation system as recited in  claim 41 , wherein said pentagonal shaped network is configured to provide uniformly randomized communication paths within the pentagonal shaped network.  
   
   
       43 . An interrogation system as recited in  claim 41 , wherein said pentagonal shaped network configuration surrounds a bonding patch attached to the structure and provides communication paths concentrated at the bonding patch.  
   
   
       44 . An interrogation system as recited in  claim 34 , further comprising: 
 a bridge box for optically interconnecting the optical fiber sensors and electronic module.    
   
   
       45 . An interrogation system as recited in  claim 34 , wherein each of said optical fiber sensors includes: 
 a rolled optical fiber cable; and    a coating layer applied to the rolled optical fiber cable;    wherein a preset tensional force is applied during a rolling process of said rolled optical fiber cable and the coating layer sustains the preset tensional stress of the rolled optical fiber cable during an operation of said optical fiber sensor.    
   
   
       46 . An interrogation system as recited in  claim 34 , wherein said wave signal includes at least one of a Lamb wave and a vibrational wave.  
   
   
       47 . An interrogation system as recited in  claim 34 , wherein said signal processing unit includes an analog-to-digital converter.  
   
   
       48 . An interrogation system for monitoring structural health conditions, comprising: 
 a waveform generating unit for receiving an actuator input signal from a computer means and operative to generate an actuator signal;    a plurality of diagnostic patches applied to a structure, each of the diagnostic patches including a dual mode device that operates as an actuator and a sensor;    a relay switch array module having a plurality of relay switches and operative to relay said actuator signal to a first one of said diagnostic patches;    said first diagnostic patch being responsive to said actuator signal and operative to generate a wave signal, a second one of said diagnostic patches forming a communication path for the wave signal with said first diagnostic patch and being responsive to the wave signal and operative to generate a sensor signal; and    a signal processing unit;    wherein one of said relay switches is operative to relay said sensor signal to said signal processing unit and wherein said signal processing unit is responsive to said sensor signal and operative to generate a digital sensor signal and to send the digital sensor signal to said computer means.    
   
   
       49 . An interrogation system as recited in  claim 48 , wherein said waveform generating unit includes: 
 a waveform generator responsive to said actuator input signal and operative to generate the actuator signal; and    an amplifier operative to amplify the actuator signal.    
   
   
       50 . An interrogation system as recited in  claim 48 , wherein said signal processing unit includes: 
 a signal condition module operative to condition said sensor signal; and    an analog-to-digital converter (ADC) operative to transform said sensor signal into said digital sensor signal.    
   
   
       51 . An interrogation system as recited in  claim 50 , wherein the signal condition module includes a band pass filter for filtering noises in the sensor signal and a signal voltage adjustor for adjusting the voltage level of the sensor signal.  
   
   
       52 . An interrogation system as recited in  claim 48 , wherein said diagnostic patches are arranged along at least two substantially parallel lines to form a network of strip configuration.  
   
   
       53 . An interrogation system as recited in  claim 52 , wherein said network is configured to provide uniformly randomized communication paths between the two parallel lines.  
   
   
       54 . An interrogation system as recited in  claim 52 , wherein said structure includes two laminates affixed by a plurality of fastening devices and wherein said fastening devices are positioned between the two parallel lines and includes at least one diagnostic patch washer and wherein said network is configured to provide communication paths concentrated in the vicinity of the diagnostic patch washer.  
   
   
       55 . An interrogation system as recited in  claim 48 , wherein the said diagnostic patches are arranged to form a substantially pentagonal shaped network.  
   
   
       56 . An interrogation system as recited in  claim 55 , wherein said pentagonal shaped network is configured to provide uniformly randomized communication paths within the pentagonal shaped network.  
   
   
       57 . An interrogation system as recited in  claim 55 , wherein said pentagonal shaped network configuration surrounds a bonding patch attached to the structure and provides communication paths concentrated at the bonding patch.  
   
   
       58 . An interrogation system as recited in  claim 48 , further comprising: 
 a bridge box for interconnecting the diagnostic patches to both said waveform generating unit and said signal processing unit.    
   
   
       59 . An interrogation system as recited in  claim 48 , wherein said dual mode device includes a piezoelectric device.  
   
   
       60 . An interrogation system as recited in  claim 59 , wherein each of the diagnostic patches includes two additional piezoelectric devices for measuring a difference in time of arrival of a wave signal at the two additional piezoelectric devices.  
   
   
       61 . An interrogation system as recited in  claim 60 , wherein said diagnostic patches are arranged along at least two substantially parallel lines to form a network of strip configuration.  
   
   
       62 . An interrogation system as recited in  claim 61 , wherein said network is configured to provide uniformly randomized communication paths between the two parallel lines.  
   
   
       63 . An interrogation system as recited in  claim 61 , wherein said structure includes two laminates affixed by a plurality of fastening devices and wherein said fastening devices are positioned between the two parallel lines and includes at least one diagnostic patch washer and wherein said network is configured to provide signal paths concentrated in the vicinity of the diagnostic patch washer.  
   
   
       64 . An interrogation system as recited in  claim 60 , wherein the said piezoelectric sensors are arranged to form a substantially pentagonal shaped network.  
   
   
       65 . An interrogation system as recited in  claim 64 , wherein said pentagonal shaped network is configured to provide uniformly randomized communication paths within the pentagonal shaped network.  
   
   
       66 . An interrogation system as recited in  claim 64 , wherein said pentagonal shaped network configuration surrounds a bonding patch attached to the structure, said pentagonal shaped network configuration providing communication paths concentrated at the bonding patch.  
   
   
       67 . An interrogation system as recited in  claim 59 , wherein said dual mode device further includes an optical fiber coil wound around the piezoelectric device and wherein the optical coil operates as a sensor.  
   
   
       68 . An interrogation system as recited in  claim 67 , wherein each of the diagnostic patches further includes two optical fiber sensors for measuring a difference in time of arrival of a wave signal at the two optical fiber sensors.  
   
   
       69 . An interrogation system as recited in  claim 68 , wherein said diagnostic patches are arranged along at least two substantially parallel lines to form a network of strip configuration.  
   
   
       70 . An interrogation system as recited in  claim 69 , wherein said network is configured to provide uniformly randomized communication paths between the two parallel lines.  
   
   
       71 . An interrogation system as recited in  claim 69 , wherein said structure includes two laminates affixed by a plurality of fastening devices and wherein said fastening devices are positioned between the two parallel lines and includes at least one diagnostic patch washer and wherein said network is configured to provide signal paths concentrated in the vicinity of the diagnostic patch washer.  
   
   
       72 . An interrogation system as recited in  claim 68 , wherein the said optical fiber sensors are arranged to form a substantially pentagonal shaped network.  
   
   
       73 . An interrogation system as recited in  claim 72 , wherein said pentagonal shaped network is configured to provide uniformly randomized communication paths within the pentagonal shaped network.  
   
   
       74 . An interrogation system as recited in  claim 72 , wherein said pentagonal shaped network configuration surrounds a bonding patch attached to the structure, said pentagonal shaped network configuration providing communication paths concentrated at the bonding patch.  
   
   
       75 . An interrogation system as recited in  claim 68 , wherein the optical fiber coil and optical fiber sensors are connected in serial.  
   
   
       76 . An interrogation system as recited in  claim 68 , wherein the optical fiber coil and optical fiber sensors are connected in parallel.  
   
   
       77 . An interrogation system as recited in  claim 48 , wherein the actuator signal is a toneburst signal and the wave signal includes at least one of a Lamb wave and a vibrational wave.