US2006112648A1PendingUtilityA1

Boron-doped diamond coating and diamond-coated tool

Assignee: OSG CORPPriority: Dec 1, 2004Filed: Nov 29, 2005Published: Jun 1, 2006
Est. expiryDec 1, 2024(expired)· nominal 20-yr term from priority
Inventors:Hiroyuki Hanyu
C23C 30/00C23C 16/274B23B 2228/10B23B 2228/04B23B 2226/315B23G 5/06B23C 5/10C23C 16/278B23B 51/02B23B 2228/105
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Claims

Abstract

A boron-doped diamond coating that is to be disposed on a surface of a body includes a plurality of diamond microcrystal whose crystal grain diameter is substantially not larger than 2 μm, wherein the diamond microcrystal is doped with boron.

Claims

exact text as granted — not AI-modified
1 . A boron-doped diamond coating that is to be disposed on a surface of a body comprising: 
 a plurality of diamond microcrystal whose crystal grain diameter is substantially not larger than 2 μm,    wherein the diamond microcrystal is doped with boron.    
   
   
       2 . The boron-doped diamond coating according to  claim 1 , wherein each crystal grain diameter of at least not less than 80% of the number of the diamond microcrystals is not larger than 2 μm.  
   
   
       3 . The boron-doped diamond coating according to  claim 1 , wherein the boron-doped diamond coating is doped with boron in a ratio of 0.05-2.0 atomic % of boron.  
   
   
       4 . The boron-doped diamond coating according to  claim 3 , wherein a layer of boron oxide is formed on a surface of the boron-doped diamond coating when the surface is oxidized.  
   
   
       5 . The boron-doped diamond coating according to  claim 1 , wherein a maximum height Rz of the boron-doped diamond coating is not larger than 0.7 μm.  
   
   
       6 . The boron-doped diamond coating according to  claim 1 , wherein a thickness of the boron-doped diamond coating is in a range of 5-25 μm.  
   
   
       7 . The boron-doped diamond coating according to  claim 1 , wherein the body is made of cemented carbide.  
   
   
       8 . The boron-doped diamond coating according to  claim 1 , wherein the body is made of high-speed steel.  
   
   
       9 . A diamond-coated tool comprising: 
 a main body having a surface; and    the boron-doped diamond coating defined in  claim 1 ,    wherein the boron-doped diamond coating is disposed on the surface of the main body.    
   
   
       10 . The diamond-coated tool according to  claim 9 , wherein the diamond-coated tool is an end mill.  
   
   
       11 . The diamond-coated tool according to  claim 9 , wherein the diamond-coated tool is a turning tool.  
   
   
       12 . The diamond-coated tool according to  claim 9 , wherein the diamond-coated tool is a tap.  
   
   
       13 . The diamond-coated tool according to  claim 9 , wherein the diamond-coated tool is a drill.

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