Woven label

Abstract

A high density woven label includes a finer grade yarn spun from specially selected polyester fabrics. The yarn has a thickness of less than 75 denier. The label comprises differently colored yarn that is woven together to form a graphic, logo or trademark. The woven label is particularly useful as a clothing tag. The woven label has a density of more than 80 picks per centimeter. A preferred method of manufacturing is also provided which includes weaving the yarn at a slower than normal weaving rate.

1 . A high density microdenier woven label, comprising: 
 a yarn having a thickness less than 75 denier; and    a density of at least 80 picks per centimeter,    wherein the density is provided by a weaving machine weaving at a rate between 560 to 640 picks per minute.    
   
   
       2 . The label of  claim 1 , wherein the thickness of the yarn is between 50 denier and 75 denier.  
   
   
       3 . The label of  claim 1 , wherein the density comprises a range between 90 to 100 picks per centimeter.  
   
   
       4 . A clothing woven label, comprising: 
 a first yarn having a first color and a first thickness less than 75 denier;    a second yarn having a second color and a second thickness less than 75 denier; and    a density of at least 90 picks per centimeter.    
   
   
       5 . The label of  claim 4 , wherein the first thickness of the first yarn is between 50 denier and 75 denier.  
   
   
       6 . The label of  claim 4 , wherein the second thickness of the second yarn is between 50 denier and 75 denier.  
   
   
       7 . The label of  claim 4 , wherein the density comprises a range between 90 to 100 picks per centimeter.  
   
   
       8 . A method of manufacturing a woven label, comprising: 
 providing a yarn with a thickness of 75 denier or less;    weaving the yarn at a speed less than 700 picks per minute; and    forming the label with a density of at least 80 picks per centimeter.    
   
   
       9 . The method of  claim 8 , wherein weaving the yarn at the speed less than 700 picks per minute comprising weaving the yarn at the speed between 560 to 640 picks per minute.  
   
   
       10 . The method of  claim 8 , wherein forming the label with the density of at least 80 picks per centimeter comprises forming the label with the density of 90 to 100 picks per centimeter.  
   
   
       11 . The method of  claim 8 , further comprising programming a weaving machine to weave at the density between 90 to 100 picks per centimeter.  
   
   
       12 . The method of  claim 11 , further comprising programming the weaving machine to weave at the rate of 560 to 640 picks per minute.  
   
   
       13 . A label obtained by the method of  claim 8.