US2005158910A1PendingUtilityA1
Protective layer for use in packaging a semiconductor die and method for forming same
Est. expiryMar 18, 2023(expired)· nominal 20-yr term from priority
H10W 74/016H10W 74/147H10W 74/43
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Claims
Abstract
The present invention provides a semiconductor device having a protective layer for use in packaging the semiconductor device. The apparatus includes a dielectric layer, a first passivation layer formed above the dielectric layer, and a protective layer formed above the first passivation layer, the protective layer adapted to reduce stress defect failures in the semiconductor device when packaged.
Claims
exact text as granted — not AI-modified1 . A semiconductor device, comprising:
a dielectric layer; a first passivation layer formed above the dielectric layer; and a protective layer formed above the first passivation layer, the protective layer adapted to reduce stress defect failures in the semiconductor device when packaged.
2 . The semiconductor device of claim 1 , wherein the first passivation layer is a silicon nitride passivation layer.
3 . The semiconductor device of claim 1 , wherein the protective layer is a silicon carbide protective layer.
4 . The semiconductor device of claim 1 , further comprising a plurality of metal structures disposed above a portion of the dielectric layer and below a portion of the first passivation layer.
5 . The semiconductor device of claim 1 , further comprising:
a substrate deployed above the protective layer; and a mold compound deposited between the substrate and the protective layer, wherein the mold compound includes at least one filler particle.
6 . The semiconductor device of claim 5 , wherein the mold compound is an epoxy-based compound.
7 . The semiconductor device of claim 1 , further comprising a second passivation layer formed above the protective layer.
8 . The semiconductor device of claim 7 , wherein the second passivation layer comprises a polymer layer.
9 . The semiconductor device of claim 8 , wherein the polymer layer is formed of at least one of a polyimide material, a Cardo material, an epoxy material, a benzocyclobutene material, a polybenzoxazole material, and a silicon material.
10 . The semiconductor device of claim 1 , wherein the protective layer has a thickness of about 1000-3000 Å.
11 . The semiconductor device of claims 1 , wherein the dielectric layer comprises a plurality of transistors and interconnect structures formed above a silicon substrate.
12 . A method of forming a semiconductor device, comprising:
forming a dielectric layer; forming a first passivation layer above the dielectric layer; and forming a protective layer above the first passivation layer, the protective layer adapted to reduce stress defect failures in the semiconductor device when packaged.
13 . The method of claim 12 , wherein forming the first passivation layer comprises forming a silicon nitride passivation layer.
14 . The method of claim 13 , wherein forming the silicon nitride passivation layer comprises forming the silicon nitride passivation layer using at least one of a chemical vapor deposition (CVD) process, a low-pressure CVD (LPCVD) process, a plasma-enhanced chemical vapor deposition (PECVD) process, a physical vapor deposition (PVD) process, and a sputtering process.
15 . The method of claim 12 , wherein forming the protective layer comprises forming a silicon carbide protective layer.
14 . The method of claim 13 , wherein forming the silicon carbide protective layer comprises forming the silicon carbide protective layer using at least one of a chemical vapor deposition (CVD) process, a low-pressure CVD (LPCVD) process, a plasma-enhanced chemical vapor deposition (PECVD) process, and a physical vapor deposition (PVD) process, and a sputtering process.
15 . The method of claim 12 , wherein forming the protective layer comprises forming the protective layer having a thickness of about 1000-3000 Å.
16 . The method of claim 12 , wherein forming the first passivation layer comprises forming the first passivation layer by a spin-on process.
17 . The method of claim 12 , wherein forming the protective layer comprises forming the protective layer by a spin-on process.
18 . The method of claim 12 , further comprising:
deploying a substrate above the protective layer; and depositing a mold compound between the substrate and the protective layer, wherein the mold compound includes at least one filler particle.
19 . The method of claim 18 , wherein depositing the mold compound comprises depositing an epoxy-based compound.
20 . The method of claim 12 , further comprising forming a second passivation layer above the protective layer.
21 . The method of claim 20 , wherein forming the second passivation layer comprises forming the second passivation layer having a thickness ranging from about 5000 Å to about 500,000 Å.
22 . The method of claim 20 , wherein forming the second passivation layer comprises forming a polymer layer.
23 . The method of claim 22 , wherein forming the polymer layer comprises forming the polymer layer from at least one of a polyimide material, a Cardo material, an epoxy material, a benzocyclobutene material, a polybenzoxazole material, and a silicon material.Join the waitlist — get patent alerts
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