Motion detecting system for use in a safety system for power equipment

Abstract

A woodworking machine including a detection system adapted to detect a dangerous condition between a person and a working portion of the machine is disclosed. The machine includes a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition. A motion detection system is adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving. The motion detection system may sense whether motion in a machine has stopped by monitoring the back emf produced on the motor leads as the motor coasts to a stop. The woodworking machine may take the form of a saw, the working portion may be a blade adapted to cut when spinning, and the dangerous condition may be a person contacting the blade.

1 . A woodworking machine comprising: 
 a cutter;    a motor adapted to drive the cutter;    a detection system adapted to detect a dangerous condition between a user and the cutter;    a reaction system adapted to perform a specified action to mitigate the dangerous condition upon detection of the dangerous condition by the detection system; and    a control system adapted to detect back emf produced by the motor as the motor coasts down after power has been removed from the motor, and further adapted to trigger the reaction system to perform the specified action during coast down of the motor only if back emf is detected.    
   
   
       2 . The woodworking machine of  claim 1 , where the motor has leads and where the control system is connected to the leads.  
   
   
       3 . The woodworking machine of  claim 1 , where the control system is adapted to employ zero-cross detection to detect back emf.  
   
   
       4 . The woodworking machine of  claim 1 , where the control system includes circuitry to detect zero crossings of back emf.  
   
   
       5 . The woodworking machine of  claim 1 , where the control system includes circuitry to detect when the back emf from the motor changes signs.  
   
   
       6 . The woodworking machine of  claim 5 , where the control system is adapted to detect when the back emf from the motor changes signs by at least 10 mV.  
   
   
       7 . The woodworking machine of  claim 5 , where the control system is adapted to detect when the back emf from the motor changes signs by at least 100 mV.  
   
   
       8 . The woodworking machine of  claim 5 , where the control system is adapted to detect when the back emf from the motor changes signs by 10-100 mV.  
   
   
       9 . A woodworking machine comprising: 
 a cutter;    a motor adapted to drive the cutter;    a detection system adapted to detect a dangerous condition between a user and the cutter;    a reaction system adapted to perform a specified action to mitigate the dangerous condition upon detection of the dangerous condition by the detection system; and    a control system adapted to determine whether the cutter is moving by detecting back emf produced by the motor as the motor coasts down after power has been removed from the motor, and further adapted to deactivate the detection and/or reaction system if the cutter is not moving.    
   
   
       10 . The woodworking machine of  claim 9 , where the control system includes circuitry to detect back emf.  
   
   
       11 . The woodworking machine of  claim 10 , where the circuitry is configured to detect zero crossings of back emf.  
   
   
       12 . The woodworking machine of  claim 10 , where the circuitry provides an amount of hysteresis.  
   
   
       13 . The woodworking machine of  claim 12 , where the control system determines the cutter is not moving when the back emf is insufficient to overcome the hysteresis.  
   
   
       14 . The woodworking machine of  claim 9 , where the cutter is a circular blade and where the control system is adapted to determine that the cutter is not moving when the cutter has coasted down to a rate of around 0.2 to 5 rotations per minute.  
   
   
       15 . The woodworking machine of  claim 9 , where a delay period is incorporated into the control system to cause the control system to wait a predetermined interval after no more back emf is detected to deactivate the detection and/or reaction systems.  
   
   
       16 . A woodworking machine comprising: 
 a cutter;    a motor adapted to drive the cutter;    a detection system adapted to detect a dangerous condition between a user and the cutter;    a reaction system adapted to perform a specified action to mitigate the dangerous condition upon detection of the dangerous condition by the detection system; and    control means for detecting back emf produced by the motor as the motor coasts down after power has been removed from the motor, and for triggering the reaction system only if a dangerous condition is detected when a predetermined level of back emf is also detected.    
   
   
       17 . The woodworking machine of  claim 16 , where the machine is a table saw.  
   
   
       18 . The woodworking machine of  claim 16 , where the cutter is a circular blade.  
   
   
       19 . The woodworking machine of  claim 16 , where the control means includes circuit means for detecting zero crossings of back emf.  
   
   
       20 . The woodworking machine of  claim 16 , where the control means includes circuit means for detecting sign changes of back emf.