US2004118118A1PendingUtilityA1

Air and fuel supply system for combustion engine

Assignee: CATERPILLAR INCPriority: May 14, 2002Filed: Dec 12, 2003Published: Jun 24, 2004
Est. expiryMay 14, 2022(expired)· nominal 20-yr term from priority
F01L 2001/0535F01N 3/035F02D 13/0203F01N 3/027F02D 13/0226F01N 3/0842F02D 13/0269F02M 57/023Y02T10/12F02M 59/366F02B 37/02F02D 15/04F01N 3/025F02D 19/024F02B 37/004F01N 2430/085F02B 2275/14F02B 2075/1824F01N 3/0814F01N 3/0821F01N 2570/14F02B 2275/32F02M 21/0275F02M 26/21F02B 29/0412F02D 41/0007F02D 13/0253F01N 13/10F02M 45/04F02B 3/06F02D 41/403F02M 26/15F01L 13/0015F02B 37/00F01N 3/20F02M 26/01F02M 26/23F02B 37/013F02D 2041/001F02M 26/08F01N 2250/02F01N 13/009Y02T10/40
38
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Claims

Abstract

A method of operating an internal combustion engine, including at least one cylinder and a piston slidable in the cylinder, may include supplying pressurized air from an intake manifold to an air intake port of a combustion chamber in the cylinder, selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold substantially during a majority portion of a compression stroke of the piston, and operably controlling a fuel supply system to inject fuel into the combustion chamber after the intake valve is closed.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . A variable compression ratio internal combustion engine, comprising: 
 an engine block defining at least one cylinder;    a head connected with said engine block, including an air intake port, and an exhaust port;    a piston slidable in each cylinder;    a combustion chamber being defined by said head, said piston, and said cylinder;    an air intake valve controllably movable to open and close the air intake port;    an air supply system including at least one turbocharger fluidly connected to the air intake port;    a fuel supply system operable to controllably inject fuel into the combustion chamber at a selected timing; and    a variable intake valve closing mechanism configured to keep the intake valve open by selective operation of the variable intake valve closing mechanism.    
     
     
         2 . The engine of  claim 1 , further including an air intake valve assembly connected with said intake valve, said air intake valve assembly adapted to cyclically move said intake valve.  
     
     
         3 . The engine of  claim 2 , wherein said air intake valve assembly includes a cam connectable with a rocker arm, said rocker arm being connected with said intake valve.  
     
     
         4 . The engine of  claim 2 , wherein the variable intake valve closing mechanism is operated at least one of hydraulically, pneumatically, mechanically, and electronically.  
     
     
         5 . The engine of  claim 1 , further including a controller configured to operate the intake valve to remain open for a portion of a second half of a compression stroke.  
     
     
         6 . The engine of  claim 1 , wherein the fuel supply system includes a fuel injector assembly.  
     
     
         7 . The engine of  claim 6 , wherein the fuel injector assembly is operated at least one of hydraulically, mechanically, and electronically.  
     
     
         8 . The engine of  claim 1 , wherein the air supply system includes a second turbocharger arranged in series with the at least one turbocharger.  
     
     
         9 . The engine of  claim 1 , wherein the at least one turbocharger includes a turbine and two compressors.  
     
     
         10 . The engine of  claim 1 , wherein the at least one turbocharger has a pressure ratio of at least 4:1 with respect to atmospheric pressure.  
     
     
         11 . A method of operating an internal combustion engine including at least one cylinder and a piston slidable in the cylinder, the method comprising: 
 imparting rotational movement to a first turbine and a first compressor of a first turbocharger with exhaust air flowing from an exhaust port of the cylinder;    imparting rotational movement to a second turbine and a second compressor of a second turbocharger with exhaust air flowing from an exhaust duct of the first turbocharger;    compressing air drawn from atmosphere with the second compressor;    compressing air received from the second compressor with the first compressor;    supplying pressurized air from the first compressor to an air intake port of a combustion chamber in the cylinder via an intake manifold;    controllably operating a fuel supply system to inject fuel directly into the combustion chamber; and    selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold during a portion of a compression stroke of the piston.    
     
     
         12 . The method of  claim 11 , wherein said selectively operating includes operating a variable intake valve closing mechanism to interrupt cyclical movement of the intake valve.  
     
     
         13 . The method of  claim 11 , wherein the selective operation of the air intake valve is based on at least one engine condition.  
     
     
         14 . The method of  claim 11 , wherein said selectively operating includes operating the intake valve to remain open for a portion of a second half of the compression stroke of the piston.  
     
     
         15 . The method of  claim 11 , wherein said controllably operating a fuel supply system includes operating a fuel injector assembly at least one of hydraulically, mechanically, and electronically.  
     
     
         16 . An internal combustion engine, comprising: 
 a block defining at least one cylinder;    a head connected with said block, said head having an air intake port and an exhaust port;    a piston slidable in each cylinder;    an air intake valve controllably movable to open and close the air intake port;    a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port, the first compressor being in fluid communication with the air intake port;    a second compressor being in fluid communication with atmosphere and the first compressor;    a fuel supply system operable to controllably inject fuel into the combustion chamber; and    a controller configured to selectively operate the air intake valve to remain open during a portion of a compression stroke of the piston.    
     
     
         17 . The engine of  claim 16 , wherein said second compressor is coupled with said first turbine.  
     
     
         18 . The engine of  claim 16 , wherein the controller is configured to operate the intake valve to remain open for a portion of a second half of the compression stroke of the piston.  
     
     
         19 . The engine of  claim 16 , wherein the fuel supply system includes a fuel injector assembly.  
     
     
         20 . An internal combustion engine, comprising: 
 a block defining at least one cylinder;    a head connected with said block, said head having an air intake port and an exhaust port;    a piston slidable in each cylinder;    an air intake valve assembly connectable with a cam assembly to controllably move an intake valve to open and close the air intake port;    a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port and an exhaust duct, the first compressor being in fluid communication with the air intake port;    a second turbocharger including a second turbine coupled with a second compressor, the second turbine being in fluid communication with the exhaust duct of the first turbocharger and atmosphere, the second compressor being in fluid communication with atmosphere and the first compressor;    a fuel supply system connectable with a cam assembly operable to controllably inject fuel into the combustion chamber; and    a variable intake valve mechanism connectable with said air intake valve, said variable intake valve mechanism being adaptable to interrupt cyclical movement of said intake valve.    
     
     
         21 . The engine of  claim 20 , wherein said first turbocharger and said second turbocharger are similarly sized.  
     
     
         22 . The engine of  claim 20 , wherein said variable valve mechanism is actuated at least one of hydraulically, pneumatically, mechanically, and electronically.  
     
     
         23 . The engine of  claim 20 , further including an air cooler between at least one of said first compressor and said second compressor.

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