US2004028902A1PendingUtilityA1

Dipped cord made of melt spun filament yarns of an alternating copolymer and a process for manufacturing said cord

Assignee: ACORDIS IND FIBERS B VPriority: Dec 20, 1999Filed: Aug 1, 2003Published: Feb 12, 2004
Est. expiryDec 20, 2019(expired)· nominal 20-yr term from priority
D02G 3/48Y10T428/2967D01F 6/30Y10T428/2933Y10T428/2931
43
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Claims

Abstract

Dipped cords made from melt-spun filament yarns of an alternating copolymer of alkenes and carbon monoxide have a cord twist factor in the range of 120 to 250 and a breaking tenacity BT≧750 mN/tex, a TASE-2>70 mN/tex, and a HAS-2′-180° C. (5 mN/tex)<3.6%. These dipped cords are made by subjecting drawn filament yarns to a dipping treatment. Preference is given to dipped cords having a breaking tenacity BT≧850 mN/tex and a TASE-2>75 mN/tex, which are obtainable from yarns wherein after dipsimulation, the aspect ratio of the crystals 2Λ 002 /(Λ 210 +Λ 310 ) varies between 2.3 and 2.7. The cords are preeminently suitable to reinforce rubber articles such as car tires.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . Dipped cord made of melt spun filament yarns of a copolymer of alkenes and carbon monoxide having a cord twist factor in the range of 120 to 250 and a 
 breaking tenacity BT≧750 mN/tex,    TASE-2>70 mN/tex, and    HAS-2′-180° C. (5 mN/tex)<3.6%.    
     
     
         2 . Dipped cord according to  claim 1 , wherein the dipped cord has a 
 breaking tenacity BT≧800 mN/tex,    TASE-2>75 mN/tex, and    HAS-2°-180° C. (5 mN/tex)<3%.    
     
     
         3 . Dipped cord according to  claim 2 , wherein the melt spun filament yarn after dipsimulation has the following structural properties: 
 crystal density D c >1,285 kg/m 3 ,    birefringence Δn>0.0570,    crystallinity V c >40%, with an    aspect ratio of crystals 2Λ 002 /(Λ 210 +Λ 310 ) between 2 and 3.    
     
     
         4 . Dipped cord according to  claim 2 , wherein the dipped cord has a 
 breaking tenacity BT≧850 mN/tex, and    TASE-2>75 mN/tex.    
     
     
         5 . Dipped cord according to  claim 4 , wherein the melt spun filament yarn after dipsimulation has an aspect ratio of the crystals 2Λ 002 /(Λ 210 +Λ 310 ) varying between 2.3 and 2.7.  
     
     
         6 . Dipped cord according to  claim 1 , wherein the copolymer is made up of ethylene/propylene and carbon monoxide, with an amount of propylene of from 0.5 to 4 mole percent of an amount of ethylene.  
     
     
         7 . A process for manufacturing the dipped cord according to  claim 1 , comprising 
 forming a cord from melt spun filament yarns comprised of a thermoplastic copolymer of alkenes and carbon monoxide having a breaking tenacity BT≧900 mN/tex, a melting point T m >220° C., a crystallinity V c >33%, and a birefringence Δn>0.0550,    dipping the cord in an aqueous solution of resorcinol-formaldehyde-latex (RFL),    drying the dipped cord, and    subsequently subjecting the dried cord to a thermal treatment at a temperature in the range of from 210 to 250° C. under a tension of from 20 to 120 mN/tex.    
     
     
         8 . A process for manufacturing the dipped cord according to  claim 2 , comprising 
 forming a cord from melt spun filament yarns comprised of a thermoplastic copolymer of alkenes and carbon monoxide having a breaking tenacity BT≧950 mN/tex, a crystal density D c >1,285 kg/m 3 , a crystallinity V c >40%, and a birefringence Δn>0.0570,    dipping the cord in an aqueous solution of resorcinol-formaldehyde-latex (RFL),    drying the dipped cord, and    subsequently subjecting the dried cord to a thermal treatment at a temperature in the range of from 210 to 250° C. under a tension of from 20 to 120 mN/tex.    
     
     
         9 . A rubber article containing the dipped cord according to  claim 1 .  
     
     
         10 . A rubber article containing a dipped cord made by the process of  claim 7 .  
     
     
         11 . A tire containing the dipped cord according to  claim 1 .  
     
     
         12 . A tire containing a dipped cord made by the process of  claim 7 .  
     
     
         13 . The process for manufacturing the dipped cord according to  claim 7 , wherein the filaments yarns are spun from a polymer melt free of crystallization nuclei at a temperature of at most 40 K above the melting temperature of the polymer (in K) and the yarn is drawn at a temperature in the range of T mc −15K to T mc −90K, with T mc  representing the “constrained” melting temperature, at a draw ratio of from 5 to 12 and a drawing tension corrected for temperature DT d,corr.  in the range of 105 to 300 mN/tex, with  
       
         
           
             
               
                 
                   DT 
                   
                     d 
                     , 
                     corr 
                   
                 
                 = 
                 
                   
                     
                       F 
                       DR 
                     
                     · 
                     DR 
                   
                   
                     
                       tex 
                        
                       
                         [ 
                         
                           
                              
                             
                               ( 
                               
                                 1000 
                                 / 
                                 
                                   T 
                                   d 
                                 
                               
                               ) 
                             
                           
                           - 
                           
                              
                             
                               ( 
                               
                                 1000 
                                 / 
                                 
                                   T 
                                   
                                     m 
                                      
                                     
                                         
                                     
                                      
                                     c 
                                   
                                 
                               
                               ) 
                             
                           
                         
                         ] 
                       
                     
                     0.8 
                   
                 
               
               , 
               wherein 
             
           
           
           
               
           
         
       
       F DR  represents the force measured at a draw ratio DR (in mN) and T d  represents drawing temperature (in K).

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