US2004025463A1PendingUtilityA1

Concrete building construction form unit and manufacturing devicetherefor, and concrete building constructed by using concrete building construction form

Priority: Dec 8, 2000Filed: Dec 8, 2000Published: Feb 12, 2004
Est. expiryDec 8, 2020(expired)· nominal 20-yr term from priority
Inventors:Hajime Yauchi
E04B 5/36E04B 2/8635E04B 2005/322E04B 2002/8676E04B 5/32E02D 27/02
15
PatentIndex Score
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Cited by
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Claims

Abstract

A pair of form panels each consisting of a faceplate, a concrete layer integrally laminated to one surface of the faceplate, and a metal supports erected in the concrete layer are disposed so that the surfaces on the side where the metal supports are installed are opposed to each other, and the metal supports are connected by using metal connectors, thereby connecting both form panels and defining a concrete-pouring space there between, the form panels being integrated by concrete poured in this concrete-pouring space so as to form a wall for the concrete building; thus a concrete building can be obtained which requires a short construction period, has a wide floor area and is friendly to the human body.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . A concrete-building construction form unit comprising form panels that consist of a faceplate that is rectangular in shape and has a specified thickness, a concrete layer that is laminated to and integrated with one of the surfaces of this faceplate, and metal supports that are anchored in the concrete layer; and where a pair the form panels are arranged such that sides with said metal supports face each other, and both form panels are connected together by connecting the space between said metal supports with metal connectors to form a space between these form panels for pouring the concrete, such that each of said form panels is integrated with the concrete poured into this concrete-pouring space to form a wall of a concrete building.  
     
     
         2 . The concrete-building construction form unit of  claim 1  wherein an insulating material is installed to cover the laminated concrete layer on one of said form panels.  
     
     
         3 . The concrete-building construction form unit of  claim 1  or  claim 2  wherein said metal supports protrude from said concrete layers and comprise a cylindrical connecting section in which said metal connectors fit, and an anchor section that is formed in a radiating shape at the base of the connecting section and is anchored in the concrete layer; and these said metal supports and metal connectors are connected at the connecting section by fastening pins that penetrate through in the radial direction.  
     
     
         4 . The concrete-building construction form unit of any of  claim 1  to  claim 3  wherein said metal connectors are formed into a cylindrical shape.  
     
     
         5 . The concrete-building construction form unit of any of  claim 1  to  claim 4  wherein said metal connectors are such that the reinforcing rods anchored in the poured concrete are placed on them, and fastening pins are installed to secure the positions of the reinforcing rods.  
     
     
         6 . The concrete-building construction form unit of any of  claim 1  to  claim 5  wherein frame members are installed on the pair of parallel edge sections of the said pair of connected form panels for forming opening sections in the concrete building.  
     
     
         7 . The concrete-building construction form unit of any of  claim 1  to  claim 6  wherein said faceplates are natural stone.  
     
     
         8 . The concrete-building construction form unit of any of  claim 1  to  claim 6  wherein said faceplates are stucco.  
     
     
         9 . A manufacturing device for manufacturing a concrete-building construction form unit that comprises form panels that consist of a faceplate that is rectangular in shape and has a specified thickness, a concrete layer that is laminated to and integrated with one of the surfaces of this faceplate, and metal supports that are anchored in the concrete layer; and wherein said faceplate is contained in the manufacturing device, and the manufacturing device comprises: a formation mold that is open at the top for pouring in the concrete to cover the faceplate, and a support plate that is fastened to the edges of the opening of the formation mold and that holds said metal supports, and where there is an opening in the center of this support plate for pouring in said concrete.  
     
     
         10 . The manufacturing device for manufacturing a concrete-building construction form unit of  claim 9  wherein there are pressure pieces on said support plate that are located such that they run along both side surfaces on the inside of said formation mold, and are positioned parallel with and separated from the faceplate contained in said formation mold by a specified space, and these pressure pieces press the surface of the concrete poured into said formation mold to make that surface smooth.  
     
     
         11 . A construction method for a concrete building that uses concrete-building construction form units comprising form panels that consist of a faceplate that is rectangular in shape and has a specified thickness, a concrete layer that is laminated to and integrated with one of the surfaces of this faceplate, and metal supports that are anchored in the concrete layer; and where a pair of the form panels are positioned such that the surfaces having said metal supports face each other, and the space between said metal supports is connected using metal connectors to connect said form panels of the concrete-building construction form unit; and wherein after a plurality of said concrete-building construction form units are arranged in the horizontal direction such that they surround the vertical reinforcements that are separated at specified intervals in the horizontal direction, the work of placing horizontal reinforcements on the metal connectors of these concrete-building construction form units is performed gradually in the vertical direction to create the form, and then concrete is poured into the space formed by these concrete-building construction form units, and by connecting a plurality of said concrete-building construction form units together, the outer walls and partition walls are formed.  
     
     
         12 . The construction method for a concrete building of  claim 11  wherein by inserting said concrete-building construction form units from the horizontal side between said installed vertical reinforcements, and rotating them horizontally, said vertical reinforcements are surrounded between said concrete-building construction form units.  
     
     
         13 . The construction method for a concrete building of  claim 11  or  claim 12  wherein insulating material is attached to the concrete layer that is positioned on the outside side of said concrete-building construction form unit.  
     
     
         14 . A concrete building that uses concrete-building construction form units comprising form panels that consist of a faceplate that is rectangular in shape and has a specified thickness, a concrete layer that is laminated to and integrated with one of the surfaces of this faceplate, and metal supports that are anchored in the concrete layer; and where a pair of the form panels are positioned such that the surfaces having said metal supports face each other, and the space between said metal supports is connected using metal connectors to connect said form panels of the concrete-building construction form unit; and wherein a plurality of vertical reinforcements are installed on the foundation of the concrete building such that they are spaced apart at specified intervals, and after a plurality of said concrete-building construction form units are arranged in the horizontal direction such that they surround said vertical reinforcements, the work of placing the horizontal reinforcements on the metal connectors of these concrete-building construction form units is performed gradually in the vertical direction to create the form, and then concrete is poured into these concrete-building construction form units, and by connecting a plurality of said concrete-building construction form units together, the outer walls and partition walls are formed.

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