Composition for acetylene production and method for treating lime slurry by-product from acetylene production

Abstract

The use of a settling aid in the reactor during acetylene production results in the by-product lime slurry being easier to handle and allows the acetylene producers to use different sources of calcium carbide as well as the calcium carbide manufacturers to use different sources of raw materials to make calcium carbide.

What is claimed is:  
     
         1 . A method for treating a lime slurry by-product from acetylene production to make the lime slurry easier to handle comprising: 
 reacting water with calcium carbide in a reactor to form acetylene and a by-product lime slurry in the presence of a settling aid; and    recovering said lime slurry with said settling aid present therein.    
     
     
         2 . The method of  claim 1  wherein the settling aid is present in an amount of less than or equal to about 25% by weight calcium carbide.  
     
     
         3 . The method of  claim 1  wherein said settling aid is selected from the group consisting of phosphates, chelating agents, alkali metal chlorides, carbonates, carboxylic acids, sulfur compounds, clays, sugars, silica fume, and lignin.  
     
     
         4 . The method of  claim 1  further comprising the step of adding said settling aid to said reactor independent of said water and said calcium carbide.  
     
     
         5 . The method of  claim 1  further comprising the step of adding said settling aid to said water before adding said water to said reactor.  
     
     
         6 . The method of  claim 1  further comprising the step of adding said settling aid to said calcium carbide before adding said calcium carbide to said reactor.  
     
     
         7 . In a method for making acetylene from calcium carbide and water where a by-product of lime slurry is formed and water is recycled from said lime slurry resulting in a sediment, the improvement comprising treating said sediment with a settling aid; and reslurrying said sediment with said settling aid present therein.  
     
     
         8 . In a process for making acetylene from calcium carbide and water wherein a by-product is a lime slurry, the improvement comprising adding a settling aid to the by-product lime slurry as it exits the reactor such that said settling aid is present in said lime slurry in settling tanks.  
     
     
         9 . A composition for use in the production of acetylene, said composition comprising a mixture of calcium carbide and settling aid.  
     
     
         10 . The composition of  claim 9  wherein the settling aid is present in an amount of less than or equal to about 20% by weight calcium carbide.  
     
     
         11 . The composition of  claim 9  wherein said settling aid is present in an amount of about 0.01% to about 20% by weight composition and said calcium carbide is present in an amount of about 99.99% to about 80% by weight composition.  
     
     
         12 . In a method for making acetylene from calcium carbide and water in a reactor to form acetylene and a by-product of lime slurry, the improvement comprising adding a settling aid to the reactor such that said settling aid is present in the reactor during production of acetylene and combines with the lime slurry by-product.  
     
     
         13 . The method of  claim 12  wherein said settling aid is added to said calcium carbide prior to addition of the calcium carbide to the reactor.  
     
     
         14 . The method of  claim 13  wherein said settling aid is added to the water prior to addition to the reactor.  
     
     
         15 . The method of  claim 13  wherein said settling aid is added to said reactor independent of the addition of said calcium carbide and said water.