US2003144387A1PendingUtilityA1
Universal cross linking compound and polymer
Priority: Nov 13, 1997Filed: Jul 24, 2002Published: Jul 31, 2003
Est. expiryNov 13, 2017(expired)· nominal 20-yr term from priority
C08L 95/00C08L 9/00C08L 9/06
38
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Claims
Abstract
A polymer modified asphalt which includes asphalt, a polymer, an aldehyde or a melamine resin, and an element chosen from a group consisting of Group VI-A of Periodic Table, such as sulphur.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A polymer modified asphalt or bitumen which comprises:
asphalt or bitumen; a natural or synthetic polymer; a universal cross linking agent consisting of:
a) aldehyde, phenol aldehyde or melamine resins;
b) Group VI-A elements or donors thereof; and
c) carbonates; and
a redox reaction consisting of a metal anion of the form M(A) x and a salt of the form MH x where M is a metal and H is another metal and X is an integer greater than 1.
2 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said synthetic polymer is either block or random and is solid or latex vinyl aromatic hydrocarbon and conjugated diene.
3 . A polymer modified asphalt or bitumen as set forth in claim 2 wherein said vinyl aromatic hydrocarbon is styrene and said conjugated diene is butadiene.
4 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said aldehyde is furfural at levels greater than about 0.05 wt. % of the total polymer modified asphalt.
5 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said Group VI-A element is sulfur.
6 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said Group VI-A element is dissolved in a hydroxide solution of a Group I-A element.
7 . A polymer modified asphalt or bitumen as set forth in claim 6 wherein said Group I-A element as a hydroxide is sodium hydroxide at levels greater than about 0.05 wt. % of the polymer modified asphalt.
8 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said cross linking agent is catalysed by mineral or organic acid or base.
9 . A polymer modified asphalt or bitumen as set forth in claim 8 wherein said mineral acid is hydrochloric acid.
10 . A polymer modified asphalt or bitumen as set forth in claim 8 wherein said organic acid is toluene sulfonic acid.
11 . A polymer modified asphalt or bitumen as set forth in claim 1 including both said phenol aldehyde and aldehyde and wherein said phenol aldehyde is a resin dissolved in aldehyde.
12 . A method of producing a polymer modified asphalt or bitumen compound which comprises the steps of:
modifying asphalt or bitumen with a natural or synthetic polymer additive; adding a universal cross linking agent consisting of aldehyde-furfural, phenol aldehyde or melamine resins to said polymer modified asphalt and thereafter mixing; adding an element chosen from the group consisting of Group VI-A of the Periodic Table of Elements as an additive to the polymer modified asphalt and said agent and thereafter mixing.
13 . A method of producing a polymer modified asphalt or bitumen compound which comprises the steps of:
dissolving an element chosen from the group consisting of Group VI-A of the Periodic Table of Elements in an alkali metal hydroxide solution; and mixing the resulting solution in a mixture of asphalt or bitumen and a polymer additive.
14 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein:
said Group VIA element is dispersed or dissolved in water;
said metal anion is dispersed or dissolved in water; and
said salt is dispersed or dissolved in water.
15 . A polymer modified asphalt or bitumen as set forth in claim 1 including at least one functional end group on each said polymer.
16 . A polymer modified asphalt or bitumen as set forth in claim 15 wherein said functional end group is a carboxylic acid end group or a hydroxyl group.
17 . A polymer modified asphalt or bitumen as set forth in claim 16 wherein said polymer is of natural origin selected from a group consisting of cellulose, starch, glycogen, mono- or dis-accharide, and natural rubber.
18 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said polymer is either starch or gelatin or both.
19 . A polymer modified asphalt as set forth in claim 2 wherein said vinyl aromatic hydrocarbon is styrene and the conjugated diene is butadiene.
20 . A polymer modified asphalt or bitumen as set forth in claim 1 wherein said polymer is alpha olefin of ethylenic unsaturation chosen from the group consisting of ethylene vinyl acetate, methyl acrylate and acrylic acid copolymers thereof.
21 . A polymer modified asphalt or bitumen as set forth in claim 14 wherein said metal M is selected from Groups I-A, II-A, III-A, IV-A, V-A, VI-A, VII-A, I-B, II-B, VI-B, VII-B, VIII-B of the Periodic Table of Elements or the Alkali Metal Group or complexes thereof.
22 . A polymer modified asphalt or bitumen as set forth in claim 14 wherein said metal M is selected from the group iron, magnesium, sodium, potassium, calcium, tin, phosphorous, the ammonium radical or combinations there of.
23 . A polymer modified asphalt or bitumen as set forth in claim 14 wherein said metal A is selected from Groups I-A, II-A, III-A, IV-A, V-A, VI-A, VII-A, I-B, II-B, VI-B, VII-B, VIII-B of the Periodic Table or a member of the Group of Negative Ions or a member of the Halide Group of Negative Ions or complexes thereof.
24 . A polymer modified asphalt or bitumen as set forth in claim 23 wherein said metal A is selected from a group consisting of Group VII-A Elements of the Periodic Table.
25 . A polymer modified asphalt or bitumen as set forth in claim 24 wherein said metal A is either chlorine, oxygen, sulfate, or phosphate.
26 . A polymer modified asphalt as set forth in claim 1 wherein said aldehyde is furfural.
27 . A polymer modified asphalt as set forth in claim 1 wherein said phenol is a resin and is either a novalac or resol resin.
28 . A polymer modified asphalt as set forth in claim 27 wherein said novalac resin contains hexamethylenetetramine.
29 . A polymer modified asphalt as set forth in claim 27 wherein said resol resin is natural or synthetic in origin.
30 . A polymer modified asphalt as set forth in claim 29 wherein said resol resin is natural in origin and may be either tannic acid or quebracho.
31 . A polymer modified asphalt as set forth in claim 29 wherein said resol resin is synthetic and contains methylol.
32 . A polymer modified asphalt or bitumen as set forth in claim 14 wherein said hydroxide of Group I-A elements of the Periodic Table is sodium hydroxide.
33 . A polymer modified asphalt or bitumen as set forth in claim 14 including an element selected from Group VI-A of the Periodic Table and a soap.
34 . A polymer modified asphalt or bitumen as set forth in claim 33 wherein said soap is a cationic soap.
35 . A polymer modified asphalt or bitumen as set forth in claim 34 wherein said cationic soap contains a saponified amine or amines and mineral acid.
36 . A polymer modified asphalt or bitumen as set forth in claim 35 wherein the saponified amine or amines contains primary diamines.
37 . A polymer modified asphalt or bitumen as set forth in claim 35 wherein the mineral acid is hydrochloric acid.
38 . A segmented or block copolymer having segments A-B-C-D which copolymer comprises:
A is a segment of at least 5 wt. % of a vinyl aromatic hydrocarbon; B is a segment of at least 1 wt. % of a mixture of varying proportions of a vinyl aromatic hydrocarbon and a conjugated diene; C is a segment of at least 10 wt. % of a conjugated diene; and D is a segment of at least 3 wt. % of a pendent vinyl structure of the conjugated diene segment C.
39 . A segmented or block copolymer as set forth in claim 38 wherein said vinyl aromatic hydrocarbon of segment A is styrene.
40 . A segmented or block copolymer as set forth in claim 38 wherein said mixture of vinyl aromatic hydrocarbon and conjugated diene of segment B is a mixture of styrene and butadiene.
41 . A segmented or block copolymer as set forth in claim 38 wherein said conjugated diene of segment C is butadiene.
42 . A segmented or block copolymer as set forth in claim 38 wherein said pendent vinyl structure of segment D is 1,2-butadiene.
43 . A segmented or block copolymer as set forth in claim 38 including an additional segment E of at least one molecule of a functional or reactive molecule.
44 . A segmented or block copolymer as set forth in claim 43 wherein said functional or reactive molecule of segment E is a carboxylic acid on a terminal end of the polymer.
45 . A polymer modified asphalt as set forth in claim 2 wherein said block copolymer has a plurality of segments including a segment A of at least five wt. % of said vinyl aromatic hydrocarbon; a segment B of 0 wt % or greater of a mixture of varying proportions of a vinyl aromatic hydrocarbon and a conjugated diene; and a segment C of at least 10 wt. % of a conjugated diene.Join the waitlist — get patent alerts
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