US2002189080A1PendingUtilityA1

Method for fixing a winding to an electronic circuit

Priority: Feb 25, 1991Filed: Aug 19, 2002Published: Dec 19, 2002
Est. expiryFeb 25, 2011(expired)· nominal 20-yr term from priority
Inventors:Ake Gustafson
H01F 2027/065Y10T29/49144H01F 41/10Y10T29/49096H01F 27/06Y10T29/49071H01F 41/076Y10T29/5187Y10T29/49087H01F 41/127
39
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Claims

Abstract

The fixing process according to the invention of a winding to one or more electronic circuits permits elimination of an important manufacturing step of the processes according to the prior art, whether the positioning, then the gluing or the precise fixing of the winding or of the core to be wound on the electronic circuit or circuits. By a suitable arrangement of the electronic circuit of circuits ( 20 ) and of the possible core ( 23 ), independently of one another, on a holding tool according to the invention, a semi-finished product ( 2 ) is obtained, also according to the invention, made up of said circuit or circuits and said winding, the mechanical connection between them being ensured solely by the copper wires producing, moreover, the electrical connection between the two elements. The finished component according to the invention will be obtained by disposing the preceding semi-finished produced on a support ensuring a permanent mechanical connection between the two elements.

Claims

exact text as granted — not AI-modified
1 . Process for producing a winding ( 24 ) and for fixing said winding to at least one electronic circuit ( 20 ,  20 A, . . . ), characterized in that it comprises particularly the following steps: 
 placement of at least one electronic circuit comprising at least two accessible metal paths ( 21 ,  22 ,  21 A,  22 B, . . . ), on a holding tool ( 1 ),    bringing a winding wire ( 25 ) on one side of guide means ( 13 ;  17 ) disposed on one face of said tool, then above a first metal path ( 21 ,  21 A, . . . ) of the electronic circuit or circuits,    producing the winding with said winding wire,    withdrawal of the winding wire above a second metal path ( 22 ,  22 A, . . . ) of the electronic circuit or circuits, then by another side of said guide means ( 14 ;  17 ),    soldering each of the portions of wires situated directly above each of said metal paths to the corresponding metal path,    opening of the tool and withdrawal of the component made up of said electronic circuit or circuits connected to each other and to the winding solely by the two winding end wires soldered on the metal paths of said electronic circuit or circuits.    
     
     
         2 . Process according to  claim 1 , characterized in that the winding is carried out with the aid of a flyer.  
     
     
         3 . Process according to one of the claims  1  or  2 , characterized in that the winding is carried out about a core ( 23 ;  26 ), held by said tool independently of said electronic circuit or circuits.  
     
     
         4 . Process according to one of the claims  1  or  2 , characterized in that the winding is carried out about a false core ( 16 C) fixed to said tool.  
     
     
         5 . Process according to one of the claims  3  or  4 , characterized in that the soldered joints are carried out when the metal paths are disposed in a plane parallel to the axis of the winding.  
     
     
         6 . Process according to  claim 5 , characterized in that the withdrawal of the component is effected by seizing the winding or the wound core.  
     
     
         7 . Process according to  claim 5 , characterized in that the withdrawal of the component is effected by seizing at least one electronic circuit.  
     
     
         8 . Holding tool for the execution of a process according to one of the preceding claims, characterized in 
 that it comprises    a first fixed nose ( 10 ) and a second nose ( 11 ) movable in relation to the first nose, a space ( 12 ) remaining between two inner faces ( 10 A,  11 A) of said noses when the latter are in close position,    said noses comprising 
 first positioning means ( 10 ,  10 C;  10 D) for at least one electronic circuit ( 20 ,  20 A) arranged near the front en of the first nose ( 10 ), the upper surface of said electronic circuit or circuits being flush with the upper surface of said first nose,  
 means for holding ( 15 ,  11 ) said electronic circuit or circuits within said positioning means,  
 second positioning and holding means ( 10 C,  11 B;  16 ;  18 ) for a coil core ( 23 ;  26 ) or for a winding ( 24 ),  
 said first and second positioning means being arranged in such a way that a space remains between said electronic circuits and between the electronic circuit close to the coil core or to the winding and said coil core or said winding,  
 and guide means for a winding wire.  
   
     
     
         9 . Holding tool according to  claim 8 , characterized in that the guide means are composed of a single point ( 17 ) disposed on a rear portion of a nose of said tool in order to guide the wire above one or more first metal paths of one or more electronic circuits, then after the winding has been carried out, above one or more second metal paths of said electronic circuit or circuits.  
     
     
         10 . Holding tool according to  claim 8 , characterized in that the guide means are composed of a single point ( 17 ) disposed on a rear portion of a lose of said tool in order to guide the wire above one or more first metal paths of one or more electronic circuits, then after the winding has been carried out, above one or more second metal paths of said electronic circuit or circuits.  
     
     
         11 . Holding tool according to one of the claims  9  or  10 , characterized in that it further comprises other guide means ( 19 ,  26 A) disposed at the entry and at the exit of the winding.  
     
     
         12 . Component produced particularly in the course of a process according to one of the  claims 1  to  7 , characterized in that the electronic circuit or circuits an the winding are connected only by the ends of the winding wires soldered on the metal paths of said electronic circuit or circuits.  
     
     
         13 . Component according to  claim 12 , characterized in that it is subsequently inserted into a glass tube ( 30 ) to be sealed there.  
     
     
         14 . Component according to  claim 12 , characterized in that it is subsequently covered partially or totally by a fixing coating ( 34 ).  
     
     
         15 . Component according to  claim 12 , characterized in that it is subsequently fixed on a rigid support ( 33 ).  
     
     
         16 . Component according to  claim 12 , characterized in that it is subsequently placed between two portions ( 35 A,  35 B) of at least one thin sheet of synthetic material forming an envelope, the free edges ( 36 ) of said portions of sheet subsequently being sealed together.  
     
     
         17 . Component according to  claim 12 , characterized in that a plurality of said components are disposed side by side, a free space subsisting between each of said components, between two parallel strips ( 35 A,  35 B) of a thin synthetic material, a sealing ( 36 ) of the two strips being produced about each of said components in order to form an envelope.  
     
     
         18 . Component according Lo  claim 17 , characterized in that each component is separated from the others by cutting said strips along a line situated between two consecutive sealings disposed in said free space.  
     
     
         19 . Component according to one of the  claims 17  to  18 , characterized in that its envelope comprises fixing means ( 37 ) disposed outside of the sealed part of the envelope.  
     
     
         20 . Component according to  claim 12 , characterized in that the electronic circuit or circuits are forced back into the plane of the winding.  
     
     
         21 . Component according to one of the claims  12  or  20 , characterized in that the electronic circuit or circuits are forced back into the space disposed within the winding.  
     
     
         22 . Component according to  claim 20  or  21 , characterized in that the component is intercalated between two sheets of synthetic material assembled together.  
     
     
         23 . Component according to  claim 12 , characterized in that the electronic circuit or circuits are forced back against a flange of the winding core ( 26 ).  
     
     
         24 . Component according to  claim 23 , characterized in that the electronic circuit or circuits are glued against the flange of the winding core.

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