US2002175313A1PendingUtilityA1

Nonazeotropic working fluid media for use in thermodynamic cycle applications

Priority: Jan 24, 1992Filed: Mar 21, 2002Published: Nov 28, 2002
Est. expiryJan 24, 2012(expired)· nominal 20-yr term from priority
Inventors:Chujun Gu
C09K 5/044C09K 2205/124C09K 2205/34C09K 2205/12C09K 2205/122F25B 9/006C09K 5/045
39
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Claims

Abstract

A nonazeotropic working fluid medium for use in a thermodynamic cycle system, comprising a mixture of compounds and characterized in that one or more vaporization loss/replenishment cycles of each less than about 15% of the total weight of the medium and cumulative up to about 50% of the total weight of the medium result in a total decrease in the coefficient of performance of said medium of no more than about 5%, or a loss in electric power generating efficiency of not more than about 3 percent.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . A nonazeotropic working fluid medium comprising a mixture of the following three compounds in their weight concentrations:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.02-0.2  
                 
                     
                   CHClF 2  (R22) 
                    0.4-0.64 
                 
                     
                   CH 3 CHF 2  (R152a) 
                     0.1-0.45, 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
       wherein the normal boiling point of CHClF 2  (R22) is the lowest among the three compounds.  
     
     
         2 . The nonazeotropic working fluid medium of  claim 1 , wherein the compounds and their weight concentrations are as follows:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.02-0.2  
                 
                     
                   CHClF 2  (R22) 
                    0.5-0.64 
                 
                     
                   CH 3 CHF 2  (R152a) 
                     0.1-0.45. 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         3 . The nonazeotropic working fluid medium of  claim 1 , wherein the compounds and their weight concentrations are as follows:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.09 
                 
                     
                   CHClF 2  (R22) 
                   0.62 
                 
                     
                   CH 3 CHF 2  (R152a) 
                   0.29. 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         4 . The nonazeotropic working fluid medium of  claim 1 , wherein the weight concentration of the compound CHClF 2  (R22) ranges from 0.4 to one of the following: 0.63, 0.62, 0.61, 0.60, 0.59, 0.58, 0.56, 0.53, 0.52, and 0.51.  
     
     
         5 . A nonazeotropic working fluid medium comprising a mixture of three compounds P, X and Y of the formula C n H m Cl x F y , wherein: 
 (a) n is an integer, and m, x and y are each independently integers of 0 or more, but m, x and y are not all 0;    (b) the normal boiling point of compound P is the lowest among the three compounds, and each of the compounds X and Y has a normal boiling point within one of the following seven ranges (A-G): 
 A: −45° to −35° C.  
 B: −35° to −20° C.  
 C: −20° to 0° C.  
 D: 0° to 25° C.  
 E: 25° to 35° C.  
 F: 55° to 90° C.  
 G: 90° to 135° C.;  
   (c) either no two of said compounds (cpds.) P, X and Y has a normal boiling point (b.p.) within the same boiling point range or at least two have a normal boiling point within the same boiling point range; and    (d) the proportions of the compounds in the medium are as follows:                                                No two cpds. in   Two cpds. in         same b.p. range   same b.p. range                                   b.p. of X is less than Y and   P > 0.45   P > 0.40     each is in range A   0.01 < X < 0.53   0.01 < X < 0.58         0.01 < Y < 0.53   0.01 < Y < 0.58     b.p. of X is less than Y and   P > 0.46   P > 0.40     each is in range B   0.01 < X < 0.52   0.01 < X < 0.57         0.01 < Y < 0.52   0.01 < Y < 0.57     b.p. of X is less than Y;   P > 0.47   P > 0.40     b.p. of X is in range B   0.01 < X < 0.51   0.01 < X < 0.56     and b.p. of Y is in range C   0.01 < Y < 0.51   0.01 < Y < 0.56     b.p. of X is at least in range B and   P > 0.50   P > 0.45     b.p. of Y is at least in range D   0.01 < X < 0.48   0.01 < X < 0.53         0.01 < Y < 0.48   0.01 < Y < 0.53.                                                         
     
     
         6 . The nonazeotropic working fluid medium of  claim 5 , wherein compound P comprises CHClF 2  (R22).  
     
     
         7 . The nonazeotropic working fluid medium of  claim 5  comprising a mixture of the following three compounds in their weight concentrations:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.02-0.2  
                 
                     
                   CHClF 2  (R22) 
                   0.4-0.7 
                 
                     
                   CH 3 CHF 2  (R152a) 
                     0.1-0.45. 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         8 . The nonazeotropic working fluid medium of  claim 5  comprising a mixture of the following three compounds in their weight concentrations:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.02-0.2 
                 
                     
                   CHClF 2  (R22) 
                    0.4-0.64 
                 
                     
                   CH 3 CHF 2 (R152a) 
                     0.1-0.45. 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         9 . The nonazeotropic working fluid medium of  claim 5  comprising a mixture of the following three compounds in their weight concentrations:  
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                     
                 
                     
                   CH(CH 3 ) 3  (R600a) 
                   0.09 
                 
                     
                   CHClF 2  (R22) 
                   0.62 
                 
                     
                   CH 3 CHF 2  (R152a) 
                   0.29. 
                 
                     
                     
                 
                     
                     
                 
             
                
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         10 . A nonazeotropic working fluid medium comprising a mixture of compounds of P, X1, X2, X3, . . . ,Xn of the formula C n H m Cl x F y , wherein: 
 (a) n is an integer, m, x and y are each independently integers of 0 or more, but m, x and y are not all 0;    (b) the normal boiling point of P is the lowest of the n+1 compounds, and each of the remaining compounds (X1, X2, X3, . . . ,Xn) has a normal boiling point within one of the following seven ranges (A-G): 
 A: −40° to −35° C.  
 B: −35° to −20° C.  
 C: −20° to 0° C.  
 D: 0° to 25° C.  
 E: 25° to 35° C.  
 F: 55° to 90° C.  
 G: 90° to 135° C.;  
   (c) either no two of said compounds (P, X1, X2, X3, . . . ,Xn) has a normal boiling point (b.p.) within the same boiling point range or at least two have a normal boiling point within the same; and    (d) the concentrations of the compounds in the medium are as follows:                                                No two Cpds. in   Two Cpds. in         same b.p. range   same b.p. range                                   b.p. of   P > 0.33   P > 0.30     X1 < X2 < X3 < . . . < Xn and   0.01 < X1 < (0.67 − N × 0.01)   0.01 < X1 < (0.70 − N × 0.01)     each is in range A   0.01 < X2 < (0.67 − N × 0.01)   0.01 < X2 < (0.70 − N × 0.01)         0.01 < X3 < (0.67 − N × 0.01)   0.01 < X3 < (0.70 − N × 0.01)         0.01 < Xn < (0.67 − N × 0.01)   0.01 < Xn < (0.70 − N × 0.01)     b.p. of   P > 0.34   P > 0.31     X1 < X2 < X3 < . . . < Xn and   0.01 < X1 < (0.66 − N × 0.01)   0.01 < X1 < (0.69 − N × 0.01)     each is in range B   0.01 < X2 < (0.66 − N × 0.01)   0.01 < X2 < (0.69 − N × 0.01)         0.01 < X3 < (0.66 − N × 0.01)   0.01 < X3 < (0.69 − N × 0.01)         0.01 < Xn < (0.66 − N × 0.01)   0.01 < Xn < (0.69 − N × 0.01)     b.p. of X1 < X2 < X3 < . . . < Xn,   P > 0.35   P > 0.32     with at least one b.p. in   0.01 < X1 < (0.65 − N × 0.01)   0.01 < X1 < (0.68 − N × 0.01)     range C and the rest in   0.01 < X2 < (0.65 − N × 0.01)   0.01 < X2 < (0.68 − N × 0.01)     range B   0.01 < X3 < (0.65 − N × 0.01)   0.01 < X3 < (0.68 − N × 0.01)         0.01 < Xn < (0.65 − N × 0.01)   0.01 < Xn < (0.68 − N × 0.01)     b.p. of X1 < X2 < X3 < . . . < Xn   P > 0.38   P > 0.35     and b.p.’s of X1, X2, X3, . . . ,   0.01 < X1 < (0.62 − N × 0.01)   0.01 < X1 < (0.65 − N × 0.01)     Xi (3 < i < n) are at least in   0.01 < X2 < (0.62 − N × 0.01)   0.01 < X2 < (0.65 − N × 0.01)     range B and b.p.’s of   0.01 < X3 < (0.62 − N × 0.01)   0.01 < X3 < (0.65 − N × 0.01)     X(i + 1), . . . , Xn are at least in   0.01 < Xn < (0.62 − N × 0.01)   0.01 × Xn < (0.65 − N × 0.01).     range D                                                                  
     
     
         11 . A nonazeotropic working fluid medium for use in a thermodynamic cycle system, comprising a mixture of compounds and characterized in that, when subject to one or more vaporization loss/replenishment cycles, 
 (a) the weight of the medium changes by less than about 15% of the total original weight of the medium, per cycle; and    (b) cumulatively, over all cycles, the weight of the medium changes by no more than about 50% of the total original weight of the medium, resulting in: 
 (i) a total decrease in the coefficient of performance of said medium of no more than about 5%; or  
 (ii) a loss in electric power generating efficiency of not more than about 3 percent.  
   
     
     
         12 . A nonazeotropic working fluid medium according to  claim 11  wherein the compounds are CHClF 2  (R22) and at least one compound of the formula C 2 H x X y  wherein x and y are integers, y is greater than 1, x+y=6, and each X in a given compound can be independently chlorine or fluorine.  
     
     
         13 . A nonazeotropic working fluid medium according to  claim 11  wherein: 
 (a) the compounds are CHClF 2  (R22) and two other compounds X and Y of the formula C n H m Cl x F y  wherein n is 1 or 2, m and x are each independently integers of 0 or more, y is an integer of 1 or more, and each of said two other compounds has a normal boiling point within one of the following seven ranges (A-G): 
 A −41° to −35° C.  
 B −35° to −20° C.  
 C −20° to 0° C.  
 D 0° to 25° C.  
 E 25° to 35° C.  
 F 55° to 90° C.  
 G 90° to 135° C.;  
 
 (b) either no two of said compounds (cpds.) (R22, X, Y) has a normal boiling point (b.p.) within the same boiling point range or two have a normal boiling point within the same boiling point range; and  
 (c) the proportions of the compounds in the medium are as follows:  
                                             No two Cpds.   Two Cpds.         in same b.p.   in same b.p.         range   range                                   b.p. of X less than Y and   R22 > 0.45   R22 > 0.40     each is in range A   0.01 < X < 0.53   0.01 < X < 0.58         0.01 < Y < 0.53   0.01 < Y < 0.58     b.p. of X less than Y and   R22 > 0.46   R22 > 0.41     one is in range B   0.01 < X < 0.52   0.01 < X < 0.57         0.01 < Y < 0.52   0.01 < Y < 0.57     b.p. of X less than Y and   R22 > 0.47   R22 > 0.42     each is in range B and C,   0.01 < X < 0.51   0.01 < X < 0.56     respectively   0.01 < X < 0.51   0.01 < Y < 0.56     b.p. of X is at least in range B and   R22 > 0.50   R22 > 0.45     b.p. of Y is at least in range D   0.01 < X < 0.48   0.01 < X < 0.53         0.01 < Y < 0.48   0.01 < Y < 0.53                                                        
 
     
     
         14 . A nonazeotropic working fluid medium according to  claim 11  wherein: 
 (a) the compounds are three compounds P, X and Y of the formula C n H m Cl x F y  wherein n is an integer, and m, x and y are each independently integers of 0 or more, but m, x and y are not all 0, the normal boiling point of P is the lowest of the three compounds, and each of said compounds X and Y has a normal boiling point within one of the following seven ranges (A-G): 
 A −45° to −35° C.  
 B −35° to −20° C.  
 C −20° to 0° C.  
 D 0° to 25° C.  
 E 25° to 35° C.  
 F 55° to 90° C.  
 G 90° to 135° C.;  
 
 (b) either no two of said compounds (cpds.) (P, X, Y), has a normal boiling point (b.p.) within the same boiling point range or at least two have a normal boiling point within the same boiling point range; and  
 (c) the proportions of the compounds in the medium are as follows:  
                                             No two cpds. in   Two cpds. in         same b.p. range   same b.p. range                                   b.p. of X less than Y and   P > 0.45   P > 0.40     each is in range A   0.01 < X < 0.53   0.01 < X < 0.58         0.01 < Y < 0.53   0.01 < Y < 0.58     b.p. of X less than Y and   P > 0.46   P > 0.40     each is in range B   0.01 < X < 0.52   0.01 < X < 0.57         0.01 < Y < 0.52   0.01 < Y < 0.57     b.p. of X less than Y and   P > 0.47   P > 0.40     b.p. of X is in range B and   0.01 < X < 0.51   0.01 < X < 0.56     b.p. of Y is in range C   0.01 < Y < 0.51   0.01 < Y < 0.56     b.p. of X is at least in range B   P > 0.50   P > 0.45     b.p. of Y is at least in range D   0.01 < X < 0.48   0.01 < X < 0.53         0.01 < Y < 0.48   0.01 < Y < 0.53                                                       
 
     
     
         15 . A nonazeotropic working fluid medium according to  claim 11  wherein: 
 (a) the compounds are P, X1, X2, X3, . . . ,Xn of the formula C n H m Cl x F y  wherein n is an integer, m, x and y are each independently integers of 0 or more, but m, x and y are not all 0, the normal boiling point of P is the lowest of the n+1 compounds, and each of the remaining compounds (X1, X2, X3, . . . ,Xn) has a normal boiling point within one of the following seven ranges (A-G): 
 A −45° to −35° C.  
 B −35° to −20° C.  
 C −20° to 0° C.  
 D 0° to 25° C.  
 E 25° to 35° C.  
 F 55° to 90° C.  
 G 90° to 135° C.;  
 
 (b) either no two of said compounds (P, X1, X2, X3, . . . ,Xn) has a normal boiling point (b.p.) within the same boiling point range or at least two have a normal boiling point within the same; and  
 (c) the concentrations of the compounds in the medium are as follows:  
                                             No two Cpds. in same b.p.   Two Cpds. in same b.p.         range   range                                   b.p. of   P > 0.33   P > 0.30     X1 < X2 < X3 < . . . < Xn and   0.01 < X1 < (0.67 − N × 0.01)   0.01 < X1 < (0.70 − N × 0.01)     each is in range A   0.01 < X2 < (0.67 − N × 0.01)   0.01 < X2 < (0.70 − N × 0.01)         0.01 < X3 < (0.67 − N × 0.01)   0.01 < X3 < (0.70 − N × 0.01)         0.01 < Xn < (0.67 − N × 0.01)   0.01 < Xn < (0.70 − N × 0.01)     b.p. of   P > 0.34   P > 0.31     X1 < X2 < X3 < . . . < Xn and   0.01 < X1 < (0.66 − N × 0.01)   0.01 < X1 < (0.69 − N × 0.01)     each is in range B   0.01 < X2 < (0.66 − N × 0.01)   0.01 < X2 < (0.69 − N × 0.01)         0.01 < X3 < (0.66 − N × 0.01)   0.01 < X3 < (0.69 − N × 0.01)         0.01 < Xn < (0.66 − N × 0.01)   0.01 < Xn < (0.69 − N × 0.01)     b.p. of   P > 0.35   P > 0.32     X1 < X2 < X3 < . . . < Xn, with at   0.01 < X1 < (0.65 − N × 0.01)   0.01 < X1 < (0.68 − N × 0.01)     least one b.p. in range C and   0.01 < X2 < (0.65 − N × 0.01)   0.01 < X2 < (0.68 − N × 0.01)     the rest in range B   0.01 < X3 < (0.65 − N × 0.01)   0.01 < X3 < (0.68 − N × 0.01)         0.01 < Xn < (0.65 − N × 0.01)   0.01 < Xn < (0.68 − N × 0.01)     b.p. of X1 < X2 < X3 < . . . < Xn   P > 0.38   P > 0.35     and b.p.’s of X1, X2, X3, . . . ,   0.01 < X1 < (0.62 − N × 0.01)   0.01 < X1 < (0.65 − N × 0.01)     Xi(3 < i < n) are at least in   0.01 < X2 < (0.62 − N × 0.01)   0.01 < X2 < (0.65 − N × 0.01)     range B and b.p.’s of   0.01 < X3 < (0.62 − N × 0.01)   0.01 < X3 < (0.65 − N × 0.01)     X(i + 1), . . . , Xn are at least in   0.01 < Xn < (0.62 − N × 0.01)   0.01 < Xn < (0.65 − N × 0.01).     range D                                                                
 
     
     
         16 . A nonazeotropic working fluid medium according to  claim 12  comprising additionally one or more compounds selected from the group consisting of hydrocarbons of the formula C 4 H 10  and compounds of the formula CH m Cl n F 3  wherein one of m and n is 1 and the other is 0.  
     
     
         17 . A method of formulating a nonazeotropic working fluid medium exhibiting vaporization loss stability from at least, three compounds, the method comprising: 
 selecting a first compound having a first boiling point in a first range from the rest of ranges comprising: 
 A −45° to −35° C.  
 B −35° to −20° C.  
 C −20° to 0° C.  
 D 0° to 25° C.  
 E 25° to 35° C.  
 F 55° to 90° C.  
 G 90° to 135° C.;  
   selecting a second compound having a second boiling point that is greater than the first boiling point;    selecting a third compound having a third boiling point that is greater than the first boiling point; and    combining the first, second, and third compounds to form the nonazeotropic working fluid medium.    
     
     
         18 . The method of  claim 17 , wherein the first compound comprises CHClF 2  (R22).  
     
     
         19 . The method of  claim 17 , wherein the second compound comprises CH(CH 3 ) 3  (R600a).  
     
     
         20 . The method of  claim 17 , wherein the third compound comprises CH 3 CHF 2  (R152a).

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