US2002111445A1PendingUtilityA1

Copolymerization of olefins

Assignee: DU PONTPriority: May 29, 1998Filed: Sep 4, 2001Published: Aug 15, 2002
Est. expiryMay 29, 2018(expired)· nominal 20-yr term from priority
C08F 10/00C08F 210/16C08F 210/06C08F 210/02C08F 4/7054
43
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Claims

Abstract

Ethylene and/or propylene, and α-olefins may be copolymerized by contacting then with certain iron or cobalt complexes of selected 2,6-pyridinecarboxaldehydebis(imines) and 2,6-diacylpyridinebis(imines). The polymers produced, some of which are novel, are useful as molding resins.

Claims

exact text as granted — not AI-modified
What is claimed is:  
     
         1 . A polymerization process, comprising, contacting, at a temperature of about −10° C. to about +200° C., a compound of the formula  
       
         
           
           
               
               
           
         
         with one or both of ethylene and propylene, an α-olefin of the formula H 2 C═CHR 21 , and: 
 (a) a first compound W, which is a neutral Lewis acid capable of abstracting X −  and alkyl group or a hydride group from M to form WX − , WR 20  or WH and which is also capable of transferring an alkyl group or a hydride to M, provided that WX −  is a weakly coordinating anion; or  
 (b) a combination of a second compound which is capable of transferring an alkyl or hydride group to M and a third compound which is a neutral Lewis acid which is capable of abstracting X − , a hydride or an alkyl group from M to form a weakly coordinating anion;  
 wherein:  
 M is Co or Fe;  
 each X is an anion;  
 n is 1, 2 or 3 so that the total number of negative charges on said anion or anions is equal to the oxidation sate of a Fe or Co atom present in (II);  
 R 1 , R 2  and R 3  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl, or an inert functional group;  
 R 4  and R 5  are each independently hydrogen, hydrocarbyl, an inert functional group, or substituted hydrocarbyl;  
 R 6  and R 7  are aryl or substituted aryl;  
 R 20  is alkyl; and  
 R 21  is alkyl  
 
       
     
     
         2 . A polymerization process, comprising contacting, at a temperature of about −100° C. to about +200° C., a Co[II], Co[III], Fe[II] or Fe[III] complex of a tridentate ligand of the formula  
       
         
           
           
               
               
           
         
       
       with one or both of ethylene and propylene, and an α-olefin of the formula H 2 C═CHR 21 , wherein: 
 R 1 , R 2  and R 3  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl, or an inert functional group;  
 R 4  and R 5  are each independently hydrogen, hydrocarbyl, an inert functional group or substituted hydrocarbyl;  
 R 6  and R 7  are aryl or substituted aryl; and  
 R 21  is alkyl;  
 and provided that a Co[II], Co[III], Fe[II] or Fe[III] atom also has bonded to it an empty coordination site or a ligand that may be displaced by said ethylene, and a ligand that may add to said ethylene.  
 
     
     
         3 . The process as recited in  claim 1  or  2  wherein ethylene is present and propylene is not present.  
     
     
         4 . The process as recited in  claim 2  wherein: 
 R 6  is  
                     
 R 8  and R 13  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
 R 9 , R 10 , R 11 , R 14 , R 15  and R 16  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
 R 12  and R 17  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
 and provided that any two of R 8 , R 9 , R 10 , R 11 , R 12 , R 13 , R 14 , R 15 , R 16  and R 17  that are vicinal to one another, taken together may form a ring.  
 
     
     
         5 . The process as recited in  claim 4  wherein: 
 R 1 , R 2  and R 3  are hydrogen;  
 R 9 , R 10 , R 11 , R 14 , R 15  and R 16  is each independently halogen, alkyl containing 1 to 6 carbon atoms, or hydrogen;  
 R 8  and R 13  is each independently halogen, phenyl or alkyl containing 1 to 6 carbon atoms;  
 R 12  and R 17  is each independently halogen, phenyl, hydrogen, or alkyl containing 1 to 6 carbon atoms; and  
 R 4  and R 5 are each independently hydrogen or alkyl containing 1 to 6 carbon atoms.  
 
     
     
         6 . The process as recited in  claim 5  wherein R 4  and R 5  are each hydrogen or methyl.  
     
     
         7 . The process as recited in  claim 5  wherein X is chloride, bromide or tetrafluoroborate.  
     
     
         8 . The process as recited in  claim 5  wherein said neutral Lewis acid is an alkyl aluminum compound.  
     
     
         9 . The process as recited in  claim 8  wherein said alkyl aluminum compound is polymethylaluminoxane.  
     
     
         10 . The process as recited in  claim 5  wherein said temperature is about −50° C. to about 100° C.  
     
     
         11 . The process as recited in  claim 1  wherein M is Fe.  
     
     
         12 . The process as recited in  claim 2  wherein said complex is an Fe[II] or Fe[III] complex.  
     
     
         13 . The process as recited in  claim 1 ,  2 ,  11  or  12  wherein R 21  is n-alkyl.  
     
     
         14 . A polymerization process, comprising, contacting, at a temperature of about −100° C. to about +200° C., one or both of ethylene and propylene, an α-olefin of the formula H 2 C═CHR 21 , and a compound of the formula  
       
         
           
           
               
               
           
         
       
       wherein: 
 M is Co or Fe;  
 R 1 , R 2  and R 3  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl, or an inert functional group;  
 R 4  and R 5  are each independently hydrogen, hydrocarbyl, an inert functional group or substituted hydrocarbyl;  
 R 6  and R 7  are aryl or substituted aryl;  
 R 21  is alkyl;  
 T 1  is hydride or alkyl or any other anionic ligand into which ethylene or an α-olefin can insert;  
 Y is a neutral ligand capable of being displaced by ethylene or a vacant coordination site;  
 Q is a relatively non-coordinating anion;  
 P is a divalent polyolefin group; and  
 T 2 is an end group.  
 
     
     
         15 . The process as recited in  claim 14  wherein ethylene is present and propylene is not present.  
     
     
         16 . The process as recited in  claim 15  wherein said compound is (VII).  
     
     
         17 . The process as recited in  claim 15  wherein said compound is (IX).  
     
     
         18 . The process as recited in  claim 15  wherein said compound is (XII).  
     
     
         19 . The process as recited in  claim 15  wherein:  
       
         
           
           
               
               
           
         
         R 8  and R 13  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
         R 9 , R 10 , R 11 , R 14 , R 15  and R 16  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
         R 12  and R 17  are each independently hydrogen, hydrocarbyl, substituted hydrocarbyl or an inert functional group;  
         and provided that any two of R 8 , R 9 , R 10 , R 11 , R 12 , R 13 , R 14 , R 15 , R 16  and R 17  that are vicinal to one another, taken together may form a ring.  
       
     
     
         20 . The process as recited in  claim 15  wherein said temperature is about −50° C. to about 100° C.  
     
     
         21 . The process as recited in  claim 15  wherein M is Fe.  
     
     
         22 . The process as recited in  claim 15  or  21  wherein R 21  is n-alkyl.  
     
     
         23 . A copolymer of ethylene and a one or more olefins of the formula H 2 C═CHR 21  wherein said copolymer has methyl branches and —R 21  branches, and wherein the total of said branches indicate an incorporation of H 2 C═CHR 21  of at least 0.5 mole percent.  
     
     
         24 . The copolymer as recited in  claim 23  wherein said incorporation is at least 1 mole percent.  
     
     
         25 . The copolymer as recited in  claim 23  or  24  wherein each of said methyl branches is attached to a carbon atom, and an —R 21  group is also attached to said carbon atom.  
     
     
         26 . The copolymer as recited in  claim 23  or  24  wherein R 21  is n-alkyl.  
     
     
         27 . The copolymer as recited in  claim 25  wherein R 21  is n-alkyl.  
     
     
         28 . The process as recited in  claim 1 ,  2  or  14  wherein said compound or complex is supported on a substrate.

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