Method and apparatus for controlling the shape and position of a deformable object

Abstract

A method and apparatus for controlling the shape and position of a deformable object are described. At least a portion of an object is heated to a temperature sufficient to render the heated portion deformable by a force. An image profile of the heated portion of the object is obtained. A controller compares the image profile to a reference profile and produces an error image signal. Based on the error image signal, an instruction signal is generated. A force applicator responsive to the instruction signal applies a radial force to at least one distinct predetermined location on the heated portion of the object in response to the instruction signal to cause the heated portion of the object to conform to the reference profile. The invention is particularly useful in controlling the shape of an optical fiber preform.

What is claimed is:  
     
         1 . A method for controlling the profile of a rotating object comprising: 
 providing an object having an axis;    rotating the object about its axis through a series of angles;    heating at least a portion of the object to a temperature sufficient to render the heated portion deformable by a force;    providing an imaging device;    imaging the heated portion of the object radially with the imaging device to obtain an image profile of the heated portion of the object for each angle in the series;    comparing each image profile to a reference profile to obtain an error profile for each angle in the series; and    applying a radial force to at least one distinct predetermined radial location on the heated portion of the object in response to the error profiles to cause the heated portion of the object to conform to the reference profile.    
     
     
         2 . The method of  claim 1  wherein the step of applying a radial force to the object is performed by providing a solid contacting body and physically contacting an external surface of the object with the solid contacting body.  
     
     
         3 . The method of  claim 1  wherein the step of applying a radial force to the object is performed by directing a stream of gas at an external surface of the object.  
     
     
         4 . The method of  claim 1  wherein the object is a tube having an internal surface which defines a bore, and wherein the step of applying a radial force to the object is performed by physically contacting the internal surface of the object with a solid body.  
     
     
         5 . The method of  claim 1  wherein the object is a tube having an internal surface which defines a bore, and wherein the method further comprises providing a magnetic field proximate to the object and providing a solid magnetic body within the bore, and wherein the step of applying a radial force to the object is performed by adjusting the magnetic field to cause the magnetic body to physically contact the internal surface of the object.  
     
     
         6 . The method of  claim 5  wherein multiple magnetic fields are provided proximate to the object for applying the radial force.  
     
     
         7 . A method for manipulating the position and size of a diameter of a heated, rotating object, the method comprising the steps of: 
 providing an object having an axis;    rotating the object about its axis through a series of angles;    heating at least a portion of the object to a temperature sufficient to render the heated portion deformable by a force;    providing an imaging device;    imaging the heated portion of the object radially with the imaging device at a predetermined axial location within the heated portion to determine a length of the diameter of the object at the axial location and to determine a distance between the center of the diameter of the object at the axial location and the axis for each angle in the series;    comparing the determined length of the diameter at the axial location with a desired diameter length to obtain a diameter length error for each angle in the series;    comparing the determined distance between the center of the diameter and the axis to a desired diameter center distance to obtain a diameter center distance error for each angle in the series;    applying a predetermined radial force to at least one distinct predetermined radial location on the object at the predetermined axial location to cause the object to conform to the desired diameter length and the desired diameter center distance based upon the determined diameter length errors and the determined diameter center distance errors.    
     
     
         8 . The method of  claim 7  wherein the step of applying a predetermined radial force to the object is performed by providing a solid contacting body and physically contacting an external surface of the object with the solid contacting body.  
     
     
         9 . The method of  claim 7  wherein the step of applying a predetermined radial force to the object is performed by directing a stream of gas at an external surface of the object.  
     
     
         10 . The method of  claim 7  wherein the object is a tube having an internal surface which defines a bore, and wherein the step of applying a predetermined radial force to the object is performed by physically contacting the internal surface of the object with a solid body.  
     
     
         11 . The method of  claim 7  wherein the object is a tube having an internal surface which defines a bore, and wherein the method further comprises providing a magnetic field proximate to the object and providing a solid magnetic body within the bore, and wherein the step of applying a radial force to the object is performed by adjusting the magnetic field to cause the magnetic body to physically contact the internal surface of the object.  
     
     
         12 . The method of  claim 11  wherein multiple magnetic fields are provided proximate to the object for applying the radial force.  
     
     
         13 . An apparatus for conforming a profile of a heated object to a reference profile, the apparatus comprising: 
 means for heating at least a portion of the object to a temperature sufficient to render the heated portion deformable by a force;    a first imaging device having a field of view and an output for providing a first actual image signal corresponding to an image profile of the heated portion of the object within the field of view of the first imaging device;    a second imaging device having a field of view and an output for providing a second actual image signal corresponding to an image profile of the heated portion of the object within the field of view of the second imaging device, wherein the second imaging device is spaced apart from the first imaging device by an angle α;    a controller having an input connected to the imaging device outputs for receiving the first and second actual image signals, an output, and means for comparing the first and second actual image signals to a reference image signal corresponding to a reference profile to obtain first and second error image signals, and means for providing an instruction signal based on the first and second error image signals at the controller output; and    means, having an input connected to the output of the controller, for applying a radial force to at least one distinct predetermined radial location on the heated portion of the object in response to the instruction signal to cause the heated portion of the object to conform to the reference profile.    
     
     
         14 . The apparatus of  claim 13  wherein the means for applying a radial force is a solid contact body mounted on a positioning stage.  
     
     
         15 . The apparatus of  claim 13  wherein the means for applying a radial force is a nozzle for directing a compressed gas at the surface of the object to provide the radial force.  
     
     
         16 . The apparatus of  claim 13  wherein the object is a tube having an internal surface, and the means for applying a radial force includes means for physically contacting the internal surface of the object with a solid body.  
     
     
         17 . The apparatus of  claim 16  wherein the object is a tube having an internal surface which defines a bore, and wherein the means for physically contacting includes a magnetic body disposed within the bore, and further includes means for generating at least one magnetic field proximate to the object to controllably cause the magnetic body to physically contact the internal surface of the object.  
     
     
         18 . The apparatus of  claim 17  wherein the magnetic body has a generally cylindrical cross-section.  
     
     
         19 . The apparatus of  claim 16  wherein the object is a tube having an internal surface which defines a bore, and wherein the means for physically contacting includes a magnetic body disposed within the bore, and further includes means for generating a plurality of magnetic fields proximate to the object to controllably cause the magnetic body to physically contact the internal surface of the object.  
     
     
         20 . The apparatus of  claim 13  wherein the angle α is about 90°.  
     
     
         21 . An apparatus for conforming the profile of a rotating, heated object to a reference profile, the apparatus comprising: 
 means for rotating the object;    means for heating at least a portion of the object to a temperature sufficient to render the heated portion deformable by a force;    an imaging device having a field of view, the imaging device having an output for providing a series of actual image signals corresponding to image profiles of the heated portion of the object within the field of view;    an angular sensor having an output for providing a series of angular position signals corresponding to the angular positions of the object for each of the actual image signals;    a controller having an input connected to the imaging device output for receiving the series of actual image signals and connected to the angular sensor output for receiving the angular position signal, an output, and means for comparing the actual image signals to a reference image signal to obtain a series of error image signals, the controller also having means for providing an instruction signal based on the series of error image signals at the controller output; and    means, having an input connected to the output of the controller, for applying a radial force to at least one distinct predetermined radial location on the heated portion of the object in response to the instruction signal to cause the heated portion of the object to conform to the reference profile.    
     
     
         22 . The apparatus of  claim 21  wherein the means for applying a radial force is a solid contact body mounted on a positioning stage.  
     
     
         23 . The apparatus of  claim 21  wherein the means for applying a radial force is a nozzle for directing a compressed gas at the surface of the object to provide the radial force.  
     
     
         24 . The apparatus of  claim 21  wherein the object is a tube having an internal surface, and the means for applying a radial force includes means for physically contacting the internal surface of the object with a solid body.  
     
     
         25 . The apparatus of  claim 24  wherein the object is a tube having an internal surface which defines a bore, and wherein the means for physically contacting includes a magnetic body disposed within the bore, and further includes means for generating at least one magnetic field proximate to the object to controllably cause the magnetic body to physically contact the internal surface of the object.  
     
     
         26 . The apparatus of  claim 25  wherein the magnetic body has a generally cylindrical cross-section.  
     
     
         27 . The apparatus of  claim 24  wherein the object is a tube having an internal surface which defines a bore, and wherein the means for physically contacting includes a magnetic body disposed within the bore, and further includes means for generating a plurality of magnetic fields proximate to the object to controllably cause the magnetic body to physically contact the internal surface of the object.  
     
     
         28 . The apparatus of  claim 21 , wherein the angular sensor is a position encoder.  
     
     
         29 . A method for controlling the profile of an object comprising: 
 providing an object having an axis;    heating at least a portion of the object to a temperature sufficient to render the heated portion deformable by a force;    imaging the heated portion of the object radially to obtain first and second image profiles of the heated portion of the object;    comparing the first and second image profiles to a reference profile to obtain first and second error profiles; and    applying a radial force to at least one distinct predetermined radial location on the heated portion of the object in response to the error profiles to cause the heated portion of the object to conform to the reference profile.    
     
     
         30 . The method of  claim 29  wherein the step of applying a radial force to the object is performed by providing a solid contacting body and physically contacting an external surface of the object with the solid contacting body.  
     
     
         31 . The method of  claim 29  wherein the step of applying a radial force to the object is performed by directing a stream of gas at an external surface of the object.  
     
     
         32 . The method of  claim 29  wherein the object is a tube having an internal surface, and wherein the step of applying a radial force to the object is performed by physically contacting the internal surface of the object with a solid body.  
     
     
         33 . The method of  claim 29  wherein the object is a tube having an internal surface which defines a bore, and wherein the method further comprises providing a magnetic field proximate to the object and providing a solid magnetic body within the bore, and wherein the step of applying a radial force to the object is performed by adjusting the magnetic field to cause the magnetic body to physically contact the internal surface of the object.  
     
     
         34 . The method of  claim 33  wherein multiple magnetic fields are provided proximate to the object for applying the radial force.