US2001028941A1PendingUtilityA1

Artificial stone

Priority: Mar 4, 1999Filed: May 1, 2001Published: Oct 11, 2001
Est. expiryMar 4, 2019(expired)· nominal 20-yr term from priority
Inventors:Mieko Sakai
Y10T428/2991Y10T428/2996C04B 26/06Y10T428/24388C04B 2111/542Y02W30/91Y10T428/2993Y10T428/24421Y10T428/2443C04B 2103/0046C04B 2111/807Y10T428/25Y10T428/2998C04B 20/1092Y10T428/24405Y10T428/2982
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Claims

Abstract

The following artificial stone having a deep color tone and a glaze and having a luminousness is provided at low costs. An artificial mixture in which a fine powder component of an inorganic material having a size of from 5 to 70 mesh is used, the sum of this fine powder component and a finely divided component of an inorganic material of 100 mesh-under is 89% by weight or more of the product and a resin component is 11% or less is struck and integrated into a cured slab which has been cured.

Claims

exact text as granted — not AI-modified
1 . An artificial stone characterized in that an artificial stone mixture containing an inorganic material mixture component comprising a fine powder component of an inorganic material having a size of from 5 to 70 mesh and a finely divided component of an inorganic material of 100 mesh-under in which the sum of the fine powder component of the inorganic material and the finely divided component of the inorganic material is 89% by weight or more based on the total amount, and 11% by weight or less, based on the total amount, of a resin monomer component is struck and integrated into a cured slab which has been cured.  
     
     
         2 . An artificial stone characterized in that a curable mixture is struck and integrated into a cured slab which is formed from an artificial stone mixture containing an inorganic material mixture component comprising a fine powder component of an inorganic material having a size of from 5 to 70 mesh and a finely divided component of an inorganic material of 100 mesh-under in which the sum of the fine powder component of the inorganic material and the finely divided component of the inorganic material is 89% by weight or more based on the total amount, and 11% by weight or less, based on the total amount, of a resin monomer component.  
     
     
         3 . The artificial stone of    claim 1    or    2   , wherein the resin monomer component is a methacrylate ester.  
     
     
         4 . The artificial stone of    claim 1   , wherein the cured slab is a resin-containing material.  
     
     
         5 . The artificial stone of    claim 4   , wherein the cured slab contains an inorganic material mixture component in which the sum of the fine powder component of the inorganic material having the size of from 5 to 70 mesh and the finely divided component of the inorganic material of 100 mesh-under is 89% by weight or less based on the total amount, and 11% by weight or less, based on the total amount, of a resin component.  
     
     
         6 . The artificial stone of    claim 5   , wherein the resin component is a methacrylate ester resin.  
     
     
         7 . The artificial stone of    claim 1    or    4   , wherein the cured slab contains an industrial waste such as a blast furnace slag, a glass or the like.  
     
     
         8 . The artificial stone of    claim 1   ,    2    or  5 , wherein the surface of a part or the whole of the fine powder component of the inorganic material has an inorganic material layer or an organic material layer which has been coated and cured.  
     
     
         9 . The artificial stone composition of    claim 8   , wherein the coated cured surface layer has a thickness of from 5 to 50 μm.  
     
     
         10 . The artificial stone composition of    claim 8   , wherein at least 10%, based on the total amount, of the fine powder component has a coated cured surface layer.  
     
     
         11 . The artificial stone composition of    claim 8   , wherein the fine powder component has a coated cured surface layer which is baked with a water glass, a pigment- containing water glass or a glazing agent for porcelain.  
     
     
         12 . The artificial stone composition of    claim 8    which has a coated cured surface layer formed of a pigment-containing resin.  
     
     
         13 . The artificial stone composition of    claim 1    or    5   , wherein the fine powder component and the finely divided component are contained at a weight ratio of from 0.5:1 to 5:1.  
     
     
         14 . The artificial stone of    claim 8   , wherein at least a part of the fine powder component is a transparent inorganic material of which the surface is baked with a luminous or fluorescent material or coated therewith at room temperature.  
     
     
         15 . The artificial stone of    claim 14   , wherein the transparent inorganic material is a glass or silica rock.  
     
     
         16 . The artificial stone of    claim 1   ,    5    or  8 , wherein at least a part of the fine powder component or the finely divided component is a luminous or fluorescent material.  
     
     
         17 . The artificial stone of    claim 14   , wherein a ratio of from 5 to 40% by weight of the finely divided component of the inorganic material is a luminous or fluorescent material.  
     
     
         18 . The artificial stone of    claim 1   ,    4    or  7 , wherein the cured slab is formed of a cement-type or resin-type material.  
     
     
         19 . The artificial stone of    claim 2    or    3   , wherein the curable mixture contains a resin.  
     
     
         20 . The artificial stone of    claim 2   ,    3    or  19 , wherein the curable mixture contains an industrial waste such as a blast furnace slag, a glass or the like.

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