US12412830B2ActiveUtilityA1

Semiconductor device with power via

Assignee: IBMPriority: Jun 22, 2022Filed: Jun 22, 2022Granted: Sep 9, 2025
Est. expiryJun 22, 2042(~15.9 yrs left)· nominal 20-yr term from priority
H10W 20/0245H10W 20/481H10W 20/427H10W 20/076H10W 20/082H10W 20/056H10W 10/011H10W 10/10H10W 20/069H10W 20/023H10W 20/0698H10W 20/42H10D 84/85H10D 86/011H10D 86/01H10D 86/00H10D 84/0186H10D 84/038H10D 84/017H10D 62/151H10D 62/021H10D 30/797H10D 30/62H10D 30/60H10D 30/6757H10D 30/6735H10D 84/83H10D 84/0149H10D 84/0151H01L 2924/13091H01L 23/5286H01L 21/76831H01L 21/76883H01L 21/76804H01L 21/762H01L 23/5226
61
PatentIndex Score
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Cited by
22
References
18
Claims

Abstract

A semiconductor device is provided. The semiconductor device includes a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions. The semiconductor device also includes a gate cut region at cell boundaries between the first and second S/D epitaxial regions, a dielectric liner and a dielectric core formed in the gate cut region, and a backside power rail (BPR) and a backside power distribution network (BSPDN). The semiconductor device also includes a power via passing through the dielectric core and connecting to the BPR and BSPDN, first metal contacts formed in contact with the first and second S/D epitaxial regions, and a via to backside power rail (VBPR) contact. The dielectric liner separates the power via from the first S/D epitaxial region.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A semiconductor device comprising:
 a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions; 
 a gate cut region at cell boundaries between the first and second S/D epitaxial regions; 
 a dielectric liner and a dielectric core formed in the gate cut region; 
 a backside power rail (BPR) and a backside power distribution network (BSPDN); 
 a power via passing through the dielectric core and connecting to the BPR and the BSPDN; 
 first metal contacts formed in contact with the first and second S/D epitaxial regions; and 
 a via to backside power rail (VBPR) contact, 
 wherein the dielectric liner separates the power via from the first S/D epitaxial region, and a portion of the dielectric liner is removed on only one side of the power via and the VBPR contact is formed in a location where this portion of the dielectric liner is removed. 
 
     
     
       2. The semiconductor device of  claim 1 , wherein the VBPR contact connects the second S/D epitaxial region with the power via and the first metal contact that is in contact with the second S/D epitaxial region. 
     
     
       3. The semiconductor device of  claim 1 , wherein a portion of the dielectric core is removed and the power via is formed in a location where this portion of the dielectric core is removed. 
     
     
       4. The semiconductor device of  claim 1 , further comprising a BOX layer between the first and second S/D epitaxial regions. 
     
     
       5. The semiconductor device according to  claim 4 , wherein the power via extends through the BOX layer to contact the BPR. 
     
     
       6. The semiconductor device according to  claim 1 , wherein the dielectric liner separates the power via from the first S/D epitaxial region. 
     
     
       7. The semiconductor device according to  claim 1 , wherein the first and second S/D epitaxial regions comprise one of a p-type and an n-type material. 
     
     
       8. The semiconductor device according to  claim 1 , further comprising third and fourth S/D epitaxial regions. 
     
     
       9. The semiconductor device according to  claim 1 , further comprising a BEOL connected to the first metal contacts. 
     
     
       10. A method of manufacturing a semiconductor device, the method comprising:
 forming a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions; 
 forming a gate cut region at cell boundaries between the first and second S/D epitaxial regions; 
 forming a dielectric liner and a dielectric core in the gate cut region; 
 forming a backside power rail (BPR) and a backside power distribution network (BSPDN); 
 forming a power via passing through the dielectric core and connecting to the BPR and BSPDN; 
 forming first metal contacts in contact with the first and second S/D epitaxial regions; and 
 forming a via to backside power rail (VBPR) contact, 
 wherein the dielectric liner separates the power via from the first S/D epitaxial region, and a portion of the dielectric liner is removed on only one side of the power via and the VBPR contact is formed in a location where this portion of the dielectric liner is removed. 
 
     
     
       11. The method of  claim 10 , wherein the VBPR contact connects the second S/D epitaxial region with the power via and the first metal contact that is in contact with the second S/D epitaxial region. 
     
     
       12. The method of  claim 10 , wherein a portion of the dielectric core is removed and the power via is formed in a location where this portion of the dielectric core is removed. 
     
     
       13. The method of  claim 10 , further comprising forming a BOX layer between the first and second S/D epitaxial regions. 
     
     
       14. The method according to  claim 13 , wherein the power via extends through the BOX layer to contact the BPR. 
     
     
       15. The method according to  claim 10 , wherein the dielectric liner separates the power via from the first S/D epitaxial region. 
     
     
       16. The method according to  claim 10 , wherein the first and second S/D epitaxial regions comprise one of a p-type and an n-type material. 
     
     
       17. The method according to  claim 10 , further comprising forming third and fourth S/D epitaxial regions. 
     
     
       18. A semiconductor device comprising:
 a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions; 
 a gate cut region at cell boundaries between the first and second S/D epitaxial regions; 
 a first dielectric fill layer and a second dielectric fill layer formed in the gate cut region; and 
 a backside power rail (BPR) connected to a backside power distribution network (BSPDN), 
 wherein a portion of the second first dielectric fill layer is removed on only one side of the gate cut region and replaced with a power bar, which connects at least one of the first and second S/D epitaxial regions to the backside power rail.

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