US11668458B2ActiveUtilityA1

Integrated lighting module

Assignee: COHEN BRANDONPriority: Jun 30, 2021Filed: Nov 9, 2021Granted: Jun 6, 2023
Est. expiryJun 30, 2041(~14.9 yrs left)· nominal 20-yr term from priority
Inventors:Brandon Cohen
F21V 23/007F21V 14/06F21S 8/02F21Y 2115/10F21V 7/041F21V 29/773F21V 17/12F21V 29/763F21V 5/008F21V 17/02
77
PatentIndex Score
1
Cited by
154
References
18
Claims

Abstract

An integrated-lighting-module may have a driver cap, a heat sink module, a LED light chip, an optical reflector, and a holder/trim. The driver cap may be configured to hold a driver within the driver cap to power the LED light chip. The driver cap may attach to a top of the heat sink module. The heat sink module may be finned at various locations. The holder may attach to the heat sink module with the optical reflector and the LED light chip disposed between elements of the holder and elements of the heat sink module. Trim, such as MR16 sized trim, a lamp, and/or a lens holder, may attach to bottom flanges of the holder. The integrated-lighting-module may be adjusted without interfering with the trim. The holder may be trim in some embodiments.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. An integrated lighting module comprising:
 a driver housing that has side walls of the driver housing and a top of the driver housing that at least mostly caps the side walls; wherein the side walls of the driver housing and the top of the driver housing substantially surround a driver-volume of the driver housing, wherein the driver-volume is configured to receive a driver that is configured to provide electrical power to at least one light emitting diode element; 
 a heat sink module that is configured for transferring at least some heat away from the at least one light emitting diode element; wherein at least some of a top region of the heat sink module is in communication to at least some of a bottom region of the driver housing; 
 the at least one light emitting diode element that is configured to emit light; wherein the at least one light emitting diode element is in communication with at least a portion of the heat sink module; 
 at least one optical reflector that is substantially shaped as a conical frustum that is configured for reflecting and directing at least some light from the at least one light emitting diode element out of a bottom of the at least one optical reflector; wherein the at least one light emitting diode element is disposed above a top-hole of the at least one optical reflector, wherein the top-hole is located at a top portion of the at least one optical reflector and disposed opposite from the bottom of the least one optical reflector; and 
 a holder that is configured to trap the at least one optical reflector between at least some elements of the holder and at least some elements of the heat sink module; wherein the holder is in communication with the heat sink module. 
 
     
     
       2. The integrated lighting module according to  claim 1 , wherein the top of the driver housing comprises at least one indicator. 
     
     
       3. The integrated lighting module according to  claim 2 , wherein the at least one indicator comprises writing. 
     
     
       4. The integrated lighting module according to  claim 1 , wherein the heat sink module comprises a plurality of fins, wherein the plurality of fins are configured to transfer the at least some heat away from the at least one light emitting diode element. 
     
     
       5. The integrated lighting module according to  claim 1 , wherein the at least one light emitting diode element is radially surrounded by portions of the heat sink module. 
     
     
       6. The integrated lighting module according to  claim 1 , wherein the at least one light emitting diode element is attached a bottom central portion of the heat sink module. 
     
     
       7. The integrated lighting module according to  claim 1 , wherein the holder has elements that are substantially shaped as a conical frustum. 
     
     
       8. The integrated lighting module according to  claim 1 , wherein the top region of the heat sink module comprises at least one aperture. 
     
     
       9. The integrated lighting module according to  claim 8 , wherein the at least one aperture is configured to receive a mechanical fastener. 
     
     
       10. The integrated lighting module according to  claim 1 , wherein a non-finned region of the heat sink module comprises at least one aperture. 
     
     
       11. The integrated lighting module according to  claim 10 , wherein the at least one aperture is configured for passing at least one wire through the at least one aperture. 
     
     
       12. The integrated lighting module according to  claim 1 , wherein the communication between the holder and heat sink module is attachment to each other. 
     
     
       13. The integrated lighting module according to  claim 12 , wherein the attachment between the holder and heat sink module is done by a complimentary threading connection. 
     
     
       14. The integrated lighting module according to  claim 1 , wherein a bottom portion of the holder has an annular flange. 
     
     
       15. The integrated lighting module according to  claim 1 , wherein when the integrated lighting module is an assembled configuration the driver housing is attached to the heat sink module, the heat sink module is attached to the at least one light emitting diode element, the heat sink module is attached to the holder with the at least one optical reflector trapped between the at least some elements of the holder and the at least some elements of the heat sink module. 
     
     
       16. The integrated lighting module according to  claim 1 , wherein when the integrated lighting module is an assembled configuration, the integrated lighting module has an overall height, wherein with respect to the overall height, the driver housing is located at an overall top of the integrated lighting module and the holder is located at an overall bottom of the integrated lighting module, such that the driver housing and the holder are disposed opposite of each other, and such that the driver housing is located entirely above the heat sink module. 
     
     
       17. The integrated lighting module according to  claim 1 , wherein the holder has an upper opening with a diameter dimension selected from a range of one-half (0.5) inch to two and one-half (2.5) inches; wherein the upper opening is in communication with at least some portion of the heat sink module. 
     
     
       18. The integrated lighting module according to  claim 1 , wherein at least some portion of the integrated lighting module is sized for direct communication with a trim that has an upper opening with a diameter dimension selected from a range of one-half (0.5) inch to two and one-half (2.5) inches.

Join the waitlist — get patent alerts

Track US11668458B2 — get alerts on status changes and closely related new filings.

We store only your email — no account needed. See our privacy policy.